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Controls Engineer Electrical

Location:
Union City, CA
Posted:
August 28, 2024

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Resume:

***** ******* **.

Union City, CA-*****

Amandeep Singh

Senior Electrical Engineer

********.******@*****.***

510-***-****

CAREER SUMMARY

·More than 20 years of diversified experience in the managing of electrical projects for electric utilities and semiconductor industry and in the designing of electric power distribution, automation & controls.

·Designed electrical parts, modules, and subsystems to support the design of whole systems.

·Designed and conducted analysis, calibration/testing/measurement, commissioning, operation and/or maintenance of complex electrical power, controls & communications projects.

·Assisted teams to design medium and low voltage power distribution and carried out system design for switchgear, transformers, MCCs, variable frequency drives, standby generators.

·Testing, commissioning, operation & maintenance of electrical and controls equipment in powerplants and substations.

·Experienced in both public and private sectors in coordinating I&C work on small and medium projects working in multi-disciplinary teams.

SKILLS

AutoCAD-E, OrCAD, Microstation, MATLAB, Simulink, PSCAD, COMSOL, AB MicroLogix, RS-Logix500, Simatic S7, Assembly Language, Semi-S2, NEC, IEC, MS Office Suite.

Senior Electrical

Engineer

Yield Engineering

Systems (YES), Fremont, CA

Manufacturing

(NPI)

Jan 2024 – May 2024

Executed product documentation for the release of new products including BOM structures, specifications, SOP, test methods, ECOs/ECNs, manuals

Read, designed, created, and modified electrical schematics, wiring diagrams, pinouts, and interconnect diagrams

Performed test validations and troubleshooting tests for design verification and validation of automation products

Designing cable assemblies by selection of cable parts & finding components such as connectors, crimp, cables/wires, strain relief, back shell, sleeves, heat shrink, etc.

Experience with different connectors like CPC, Heavy-duty connectors, D-Sub, BNC etc.

Designed, implemented and tested EMO/EMS interlock loops in the tools

Supervised activities of technicians and assemblers to complete design control deliverables

Test Engineer

Delta Star, Inc.

Power Transformer

Manufacturing

May 2022 – Dec 2023

Performed low voltage controls cabinet testing including cooling fans testing, CT ratio testing during various stages of manufacturing, oil-temperature and winding-temperature gauges calibrations and testing, transformer turn-ratio (TTR) test etc.

Performed high voltage testing of power transformers typically 138 kV/13.8 kV, 20 MW including impulse testing, Hi-pot, Induced voltage test, core-loss test (open-circuit test), load loss test (short-circuit test), heat run test etc.

Electrical Operations Engineer

Stanford Linear Accelerator Center (SLAC)

Science Laboratory

(R&D)

Jan 2021 – Jun 2021

Authored Work Process Control (WPC) documents such as switching-orders, Electrical Work Plan (EWP) and Job Safety Analysis (JSA) form

Analyzed & reviewed 12 kV & 480 V distribution Single Line Diagrams (SLD) for determining switching operations and connection of temporary Diesel-Generator (DG) set power to existing switching-boards

Participated in Lock-out/Tag-out program and ensuring safe and secure isolation of electrical equipment and personnel during maintenance activities

Executed walkdowns to site distribution network for capturing relevant details for switching operations and/or system upgrade/modification purposes

Edited 12 kV distribution cables Single-Line Diagrams in AutoCAD to reflect the current status in a constantly upgrading and evolving distribution network

Electrical Engineer

ASML, San Jose, CA

Semiconductor

Manufacturing

June 2019 – Feb 2020

Testing of safety relay circuits in semiconductor lab

Assisting in the design and development of the Multibeam Scanning Electron Microscope

Assisting in the assembly testing of racks and cabinets of SEM system

Managing the AC & DC distribution within the SEM cabinets

Electrical Engineer

Zerobase Energy

Startup

Aug 2017 – Dec 2017

Testing of standalone, microgrid and emergency power systems for regular and island loads

Assisting in the design and development of these systems

Providing documentation support for multiple projects

Controls Engineer

BW Design Group, San Ramon, CA

System Integrator

June 2016 – Mar 2017

Provided consulting services for the following activities in support of design, development and delivery of electrical control projects aimed at supporting the gas utility industry (PG&E)–

Preparing detailed data-map documentations for the existing projects

Writing technical documents like test reports; manufacturing, testing & integration procedures

Basic PME 9.0 programming support for Rx3i controller and Quickpanel OIT

Sr. Electrical Engineer

Chow Engineering,

Oakland, CA

Project Management

Feb 2015 – May 2016

Performed following activities in support of design, development and delivery of electrical construction and/or modification projects primarily aimed at supporting the electric utility industry –

Assisting project management with writing requirement specifications, scope of work, schedule and estimates of electrical modification works at various PG&E generating stations

Preparing technical documents including electrical schematics, wiring diagrams, engineering specifications; test reports; manufacturing, testing & integration procedures; operation & maintenance manuals

Performing AC/DC distribution design and voltage drop calculations, short-circuit analyses

Electrical Engineer

Primus Power,

Hayward, CA

Startup

(Product Development)

June 2014 – Aug 2014

Performed following activities in support of design, development and factory manufacturing of flow-batteries, primarily aimed at supporting the smart-grid energy storage –

Prepared technical documents including electrical schematics, wiring diagrams, engineering specifications; scope of work; test reports; manufacturing, testing & integration procedures; operation & maintenance manuals

Specified components and purchased them by following departmental procedures

Led the engineering & troubleshooting support for existing and new systems and sub-systems

Set up a test bed platform for validating the overall function of the flow battery system

Sr. Electrical Engineer

Zenergy Power,

Burlingame, CA

Startup

(Product Development)

Jan 2008 – Jun 2012

Performed following activities in the areas of design, development, analysis, release, manufacturing, factory-testing, commissioning and the subsequent operation and/or maintenance (O&M) of multiple High-temperature Superconducting (HTS) Fault Current Limiters, primarily aimed for enhancing short-circuit protection of grid sub-stations –

Prepared technical documents including electrical schematics, wiring diagrams, engineering specifications; scope of work; test reports; manufacturing, testing & integration procedures; operation & maintenance manuals

Led all the electrical aspects (technical correctness, constructability, safety, schedule, maintainability and operability) for the installation and commissioning of the first-ever, full-scale Fault Current Limiter that was operated under commercial service in US electric Grid

Provided project feasibility analyses for prospective customers including major electric utilities like CONED, PG&E, SDG&E, AEP, First Energy, CE Electric (UK) and sponsors like California Energy Commission (CEC) & Department of Energy (DOE)

Directed the enhancement & evaluation of the electrical design, protection & deployment of superconducting electromagnets

Assisted in development of testing standards for FCL in IEEE working group

Co-ordinated and conducted the short-circuit testing and high-voltage testing with Powertech & KEMA laboratories

Analyzed the test data for validating design conformity and suggested solutions for improvement

Supported the implementation of Siemens CPU-317 PLC based Cryogenics & Grid control system and Wonderware SCADA interface

Peer-reviewed the work of cross-functional teams by assisting in electrostatic, thermal, control & magnetic designs as well as the magnetostatic, electromagnetic & stress analyses

Obtained competitive quotes from suppliers, purchased and expedited equipment orders involving the electrical area for capital projects

Electrical Engineer

Seminet Automation,

San Jose, CA

Design, Build, Validation, Verification, Release

Apr 2007 – Dec 2007

Performed following activities in support of design, development and factory manufacturing of clean-tech automation tools, primarily aimed at supporting the semiconductor manufacturing processes –

Participated in tool building, manufacturing, upgrades, installs, and other technical activities to qualify prototype components

Executed product documentation on modification of existing and release of new products including BOM structures, specifications, SOP, test methods, ECOs/ECNs, manuals

Tested and troubleshooted electrical subsystems

PLC programming support for automating reticle packaging in a CS8C-controlled, Staubli robot equipped reticle-transfer system

Lent managing support for engineering builds and provided technical data and reports to the internal development teams

Coordinated activities of technicians and assemblers to complete design control deliverables

Instrumentation

Technician – Level B

Bayer Healthcare,

Berkeley, CA

Instrumentation calibration & maintenance

Nov 2006 – Feb 2007

Performed the following activities in supporting the operation & maintenance of control and instrumentation of a pharmaceutical facility –

Maintenance of existing Instrumentation and Controls systems and commissioning of capital upgrade projects

Calibrated various field instrumentation devices, sensors, gauges, transmitters including Flow, Pressure, Level, Temperature, pneumatics, VFD, hydraulics, load-cells, pH and conductivity analyzers etc.

Interpreted as built drawings, Logic drawings, Signal Flow Diagrams, Wiring Diagrams, Panel Drawings, Loop Sheets and Wire Lists

Performed calibrations, loop checks, functional testing and verification of control applications

Sub-Divisional

Engineer

Punjab State Electricity Board, India

11kV & 66kV

Distribution and

220kV Sub-station O&M

Mar 2003 – Oct 2005

Performed the following activities in supervising the operation & maintenance of a commercial distribution sub-divisional area of 65000 consumers of different rate-payer categories including residential, commercial, industrial, agricultural, bulk –

Prepared network augmentation proposals from load analysis & forecasting and implemented them following administrative approval

Reviewed and submitted for approval the drawings, cost estimates, test-reports, work instructions and materials-lists prepared for maintenance of existing distribution network infrastructure and new construction projects

Prepared specifications for construction, augmentation contracts and evaluated bids

Also, headed the commercial operations of this sub-division supervising monthly meter-reading, revenue forecasting, forwarding of consumption-data to bill-generation authority, assess actual revenue realization and its reconciliation against sub-station export energy

Prepared monthly commercial & technical performance reports for the sub-division

Operation & maintenance of a 220 kV grid sub-station

Assistant Engineer

(Electrical)

Punjab State Electricity Board, India

I & C, Construction & Start-up

Jun 1999 – Feb 2003

Performed the following technical activities towards construction, commissioning and operation & maintenance of the 4 synchronous generator-units of a 600 MW hydroelectric power-plant (each 13.8 kV, 7000 A, 166 MVA) –

Constituted, configured and commissioned the ABB ProControl – P13/42 system of the Power-Plant Auto-Sequencer and Automatic Voltage Regulator (AVR)

Integrated PRAUT 80/13P local operator station, various control-components & all the associated instrumentation to complete ABB ProControl – P DCS constitution

Validated their complete closed-loop logic functionality after checking all I/O, Driver-modules, COM modules, control-relays & verifying protective interlocks

Tested and implemented a comprehensive hardwired protection scheme for AVR Panels

Led the assembly, installation, interconnections, testing, troubleshooting, calibration & commissioning of Static Excitation System, Unit Control Station & Unit Relay Station, dynamic regenerative braking system, field-breaker, field-flashing breaker and grid-synchronizing circuits

Pre-commissioning high-voltage testing, metering & protection testing and instrumentation testing & associated troubleshooting of a 13.8kV/615V 1650kVA excitation-transformer

Measured & documented the actual performance characteristics (SCC & OCC) of four 150MW generators

Pressed into commission the distributed fire-alarm system, a 800 kVA backup DG Set, multiple 440 V AC 3-phase power-distribution boards, 220 V Float & Boost battery-chargers and UPS panels, De-watering motor (50 kW) and Drainage motor (20 kW) of the Power-Plant

Utilized a custom software to design MCCs at stator-floor and turbine-floor of the power-plant catering to various utilities

Worked in conjunction with Protection Engineer for testing of various Generator Protection Schemes; e.g. Bus Differential, Over-fluxing, Over-voltage, Stator Earth-Fault, Rotor Earth-fault & Rotor Restricted E/F tests etc.

Operation & maintenance of this 600 MW power-plant.

EDUCATION

B.S. (Electronics & Electrical

Communication)

Panjab University, Chandigarh, India

July ‘97

CERTIFICATION

Engineer-in-Training

(Certificate no. #127316)

California Board of Professional

Engineers & Land Surveyors,

Sacramento, CA

Jan ‘07



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