Control Systems Preventive Maintenance

Seasoned professional with extensive experience in Electrical & Instrumentation (E&I) across national and international projects, including high-profile roles in waste heat recovery, power plants, and industrial automation. Currently serving as a Shift Officer in E&I at Attock Cement's Waste Heat Recovery Steam Turbine. Demonstrated expertise in managing complex instrumentation systems, leading maintenance teams, and implementing advanced control technologies. Seeking to leverage my technical proficiency and leadership skills in a challenging role to drive innovation and efficiency in energy and automation sectors. Committed to contributing to impactful projects and advancing industry standards with a focus on operational excellence and safety. JOB TITLE

QASIB ALI KHAN

+92-343****-***/+92-311****-*** ***********@*****.*** ***********@*****.*** House No.267 sector 5 L Near Apwa School North Karachi District Central STRENGTHS AND EXPERTIES

PROFESSIONAL EXPERIENCE

SHIFT OFFICER

Supervised the continuous operation of the Waste Heat Recovery Steam Turbine (WHRS) and associated electrical and instrumentation systems, ensuring optimal performance and efficient energy generation throughout the shift. Conducted regular inspections, preventive maintenance, and troubleshooting of electrical and instrumentation equipment, including turbines, generators, control panels, and sensors, to minimize downtime and maintain reliability. Monitored and adjusted control systems, including PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems, to ensure precise control over turbine operations and process parameters. Ensured strict adherence to safety protocols and standard operating procedures, performing risk assessments, implementing safety measures, and conducting safety drills to prevent accidents and ensure a safe working environment. 21-03-2018

Attock cement Pakistan limited

Electrical Systems Maintenance

Instrumentation Calibration

Waste Heat Recovery Systems

Coal Power Plant Operations

Solar Power Systems

hift Management

Technical Troubleshooting

Preventive Maintenance

Installation and Commissioning

Equipment Calibration

Project Coordination

Turbine Control Systems (Mark V & VI)

Gas Turbine Systems

Steam Turbine Systems

Siemens Teleperm XP Control Systems

SENIOR FOREMAN

Led and supervised a team of electricians and instrumentation technicians, ensuring the proper installation, maintenance, and repair of electrical and instrumentation systems in the Waste Heat Recovery Steam Turbine plant. Monitored the performance of the 20 MW steam turbine and associated electrical and instrumentation systems, using control systems and instrumentation to track parameters such as temperature, pressure, and flow rates, ensuring optimal operation. Developed and implemented preventive maintenance schedules for electrical and instrumentation equipment, including motors, transformers, control panels, and sensors, minimizing downtime and extending equipment lifespan. Diagnosed and resolved complex electrical and instrumentation issues, conducting root cause analysis and coordinating with the maintenance team to perform timely repairs and replacements of faulty components. 13/01/2015 - 05/04/2018

Dewan Cement (W.H.R.S)

SENIOR ENGINEER INSTRUMENT

Led the maintenance, calibration, and troubleshooting of complex instrumentation systems, including pressure, temperature, flow, and level sensors, ensuring optimal performance and reliability of the power plant's automation systems. Oversaw the integration and programming of Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) for seamless operation of power generation processes, ensuring efficient control and monitoring across the plant. Provided technical supervision and guidance to junior engineers and technicians during installation, commissioning, and routine maintenance tasks, ensuring adherence to industry standards and safety protocols. Managed the design and implementation of system upgrades and modifications to improve the efficiency, accuracy, and reliability of the plant's instrumentation and control systems, minimizing downtime and enhancing productivity. 2014 - 2015

D.S Engineering services Korangi Combine Cycle Power Plant (IEG) 220 M.W with K Electric INSTRUMENT SUPERVISOR

Supervised the installation of various instrumentation systems, including sensors, transmitters, controllers, and other field instruments, ensuring compliance with technical specifications and project standards for the world’s largest combined cycle power plant.

Managed the calibration of instruments and control systems, ensuring accuracy and precision in measurements and controls, which are critical for the efficient and safe operation of the 3927 MW power plant. Led a team of instrument technicians and ensured that all tasks related to installation, calibration, and maintenance of instruments were carried out efficiently, safely, and in accordance with the project schedule. Implemented quality control procedures to verify that all instrumentation work met industry standards and project specifications, conducting inspections and testing to identify and rectify any issues. 24/11/2012 - 23/11/2013

SAMSUNG C&T Al-Qurayyah IPP Project, Kingdom of Saudi Arabia Reference will be provided on demand

VOLUNTEERING

Qasib Ali Khan dedicated two years work with a social NGO in Karachi, where he played a pivotal role in various community outreach programs. His work involved coordinating events, assisting with fundraising efforts, and directly supporting beneficiaries by providing essential services and resources. Qasib's commitment to social welfare was evident in his proactive approach to addressing local needs, his ability to engage and mobilize volunteers, and his dedication to enhancing the organization's impact on the community. His contributions significantly advanced the NGO's mission to improve the lives of underserved populations in Karachi. G.E (GAS & STEAM TURBINE SYSTEM)

Managed the operation and real-time monitoring of GE MARK V & VI Speedtronic control systems for gas and steam turbines, ensuring optimal performance, stability, and efficiency while adhering to strict operational protocols and safety standards. Diagnosed and resolved complex issues within the MARK V & VI control systems, conducting routine maintenance, system calibrations, and software updates to minimize downtime and maintain seamless turbine operations. Collaborated with engineering teams to integrate new control system components and conduct thorough testing and validation, ensuring the reliable and accurate operation of the entire turbine control system. Maintained detailed technical documentation, including system configurations, maintenance logs, and troubleshooting reports, providing valuable insights and data for ongoing system optimization and future upgrades. MARK V & VI SPEEDTRONIC CONTROL SYSTEM.

EDUCATION

B-TECH (HONS) IN ELECTRICAL

Mehran University of Engineering and Technology Jamshoro Pakistan 07-05-2015

D.A.E (DIPLOMA OF ASSOCIATE ENGINEER IN ELECTRONICS) Govt. College of Technology Hyderabad Pakistan

2005

COURSES

INDUSTRIAL ELECTRONICS COURSE

TTC Kotri Sindh, Pakistan

2001

SIEMENS (GAS & STEAM TURBINE SYSTEM)

Monitored and optimized the performance of the TELEPHRAM XP control system within gas and steam turbine operations, ensuring real-time data acquisition, analysis, and precise control adjustments to maintain optimal efficiency and reliability of the turbine systems.

Conducted regular maintenance, diagnostics, and troubleshooting of the TELEPHRAM XP control system, identifying and resolving technical issues to minimize downtime and ensure the continuous and safe operation of turbine systems. Coordinated with engineering teams to integrate new control technologies and perform system upgrades, ensuring that the TELEPHRAM XP control system remained aligned with the latest industry standards and technological advancements for enhanced performance.

TELEPHRAM XP CONTROL SYSTEM

TUBING OF STAINLESS, MONEL, & S.S

Expertly installed and routed stainless steel, Monel, and S.S. tubing according to precise hookup diagrams, ensuring accurate alignment, secure connections, and adherence to industry standards for high-pressure systems and fluid transfer applications. Conducted thorough testing and verification of turbine and boiler protection systems, ensuring that all safety mechanisms, pressure reliefs, and emergency shutdown systems functioned correctly to prevent equipment failure and ensure operational safety. Interpreted and executed complex visual layouts, hookup diagrams, and termination diagrams to guide the installation, testing, and maintenance of tubing and piping systems, ensuring alignment with project specifications and engineering requirements. Ensured all tubing work met stringent quality assurance standards, performing inspections and pressure tests to verify the integrity of installations, and ensuring compliance with industry regulations and safety protocols. HOOKUP DIAGRAM

N INSTRUMENT SUPERVISOR

Supervised the maintenance, calibration, and troubleshooting of all instrumentation and control systems at the LPG plant and oil complex, ensuring that equipment such as pressure, temperature, and flow transmitters operated accurately and efficiently to maintain optimal plant performance.

Led a team of technicians and junior engineers, assigning tasks, providing technical guidance, and overseeing daily operations to ensure timely completion of preventive and corrective maintenance activities, while adhering to safety protocols and industry standards.

Coordinated the installation and commissioning of new instrumentation systems and control equipment, including PLCs and DCS, ensuring that upgrades were integrated seamlessly into existing systems and that all modifications met the plant's operational requirements.

Ensured all instrumentation work complied with health, safety, and environmental regulations, conducting regular safety inspections, risk assessments, and ensuring that all team members were trained in safe work practices to prevent accidents and ensure a safe working environment.

10/06/2005 - 2012

HOOKUP DIAGRAM

Contact this candidate