Santhapriyan. K
Mechanical Design Engineer
E-Mail: **************@*****.***
Ph: +916*********
About
A Design engineer with a comprehensive understanding of design processes, manufacturing and construction methods. Experienced in all the design stages of a product, including research, development and manufacturing right through installation phase and final commissioning. Possessing a good team spirit and the ability to produce detailed technical specifications from client requirements. To pursue a challenging career and be a part of progressive organization that gives a scope to enhance my knowledge and utilize my skills towards the growth of the organization.
Professional Summary
• 10 years of experience in product design and development, plastic injection molding design & development, Jigs and fixtures, press tools, and sheet metal manufacturing process.
• Well-versed in GD&T, tolerance stack-up analysis, DFMEA and manufacturing process.
• Well-versed in 2D & 3D modeling, drafting and design changes as per standards.
• Experience in PLM ACTIVITIES like Engineering Change Management and Product Variant Management with comprehensive knowledge in the manufacturing process.
• Balancing manufacturing capabilities, standard part requirements and verify the tool design for plastic and sheet metal products.
• Experience in Value engineering by cost reduction in the product design & components.
• Creation & maintenance of project design documentation to include product design specifications, bills of materials, input into project schedules, task lists & task planning.
• Fast learner, excellent problem solving, analytical and interpersonal skills, strong team player, self-motivated and ability to work in-teams as well as independently with minimal supervision.
Tools used
• Creo
• Creo element
• Catia
• Cimatron
• Auto cad
• PDM/PLM Winchill
Skills
• Plastic injection mold design
• Hot half design in hot runner
• Product design
• Product development
• Jigs and fixture
• DFM
• Prototyping, verification and validation
• GD&T
• Stack up tolerance
• MBD
Professional Experience
Altran Technologies Pvt Ltd., Dec-2017 – Present
(Acquired by Capgemini Engineering)
Hanudev info Park
Coimbatore, Tamil Nadu - 641028, India.
SENIOR PROFESSIONAL ENGINEER I.
Client: Milacron - Hot half design for hot runner systems. Responsibilities:
• Design of Hot Half for Automotive, Electrical & Consumer products.
• Creating 2d drawings for manufacturing.
• Interference & clearance check between all the assembly parts.
• Updating design as per ECR and MCR
• Configuration controller responsible for maintaining the documents on the project server.
• Identification of Value Engineering opportunities and implementation of the same.
• Design checklist and DFMEA for the entire system.
• Carry out quality checks for deliverables.
Client: KEYSIGHT – Tool design for optics assembly. Responsibilities:
• Collecting requirement documents.
• Create a concept for assembly tooling
• Tolerance budgeting of tooling for assembly tolerance requirements
• Detail designing of components for machining, cost, and ease of assembly
• Create manufacturing and assembly drawings
• Create BOM
• Create assembly instructions.
INVENTAA LED INNOVATION PVT LTD., Mar-2016 – Nov-2017 Chennai, Tamil Nadu -, India.
DESIGN ENGINEER
Responsibilities:
• Design of Injection molds for Automotive& Consumer products.
• Feasibility study of the 3D part and interact with customer in case of any changes in the part design required with respect to the tooling feasibility.
• Creating 2D concept design for the tool layout.
• Developing the 3D models with respect to the concept design.
• Conducting review meetings with design team, tool room and manufacturing team to explain about the functions of design.
• Modification of molds (In case any changes in the part).
• Interference & clearance check between all the parts in assembly.
• Mold flow analysis for given part.
• Developing electrodes for the intricate profiles.
• Creating BOM.
• Creating 2D detail drawings for injection molding, Press tools and High pressure die casting.
• Making design verification reports (Check list). SREE VISHNU MAGNETICS PVT LTD, DEC-2011 – AUG-2013 Chennai, Tamil Nadu, India.
TOOL DESIGN ENGINEER
Responsibilities:
• Design of Injection molds for electronics products.
• To develop plastic moulds, phenolic thermo set injection moulds
• Press tool designing & drafting
• Jigs and fixture designing & drafting
• Product drawing 3d model & sheet metal casing
• Feasibility study of the 3D part and interact with the customer in case of any changes in the part design required with respect to the tooling feasibility.
• Creating 3D concept design & getting approval from the customers.
• Conducting review meetings with design team, tool room and manufacturing team to explain about the functions of design.
• Modification of molds (In case of the modifications in the part).
• Calculations for Ejection of part, selection of spring, hydraulic cylinder and undercut actuations.
• Designing tool with standards to reduce time and cost (e.g.: Misumi. Hasco).
• Creating BOM.
• Creating 2D detail drawings with GD&T.
• Creating assembly drawings and procedures for the tool room.
• Making design verification reports (Checklist).
Qualifications:
● D.M.E (2008 - 2011) in S.R.I Polytechnic College, Vandavasi, Tamil Nadu, India.