BYRON RICE
**** ****** **** *****, **********, VA, United States
Cell # 732-***-****
**********@*****.***
Senior manufacturing professional
PROFESSIONAL EXPERIENCE
Quest Global, Richmond, VA (remote)
Manufacturing consulting
Technical leader
6/2021 – present
Achievements/Tasks
Technical project leadership
Electronic manufacturing and QA data systems
Clients
oSpirit Aerospace
oBell Helicopter
oDematic conveyer systems
oHoneywell International
Light assembly and component related manufacturing improvements
Delivery and inventory control continuous improvement; Six sigma DMAIC principles.
On site manufacturing evaluations (safety, process control, quality)
Resolution of resource and team performance issues.
BAR Global Manufacturing Consulting, Richmond, VA
Manufacturing consulting and new product development engineering
Owner and Principal consultant
08/2019 – Continuing
Achievements/Tasks:
Project leadership
Registered LLC
New product marketing strategies (traditional and social media)
cGMP, CFR’s, FDA
AMBE engineering, and Dakota moon Enterprises.
MG manshave razor engineered and developed in China for B2C retail
BAR Global Website and social media; https://bargloballlc.com/
JEP Management Inc., Bay Minette, AL
Manufacture of compressors, wet vacuum systems, and dental office operatories; 500 million
Senior Director of Manufacturing
07/2017 – 08/2019
Achievements/Tasks:
Developed lean/six sigma corporate culture
ISO 9000 and 13485, CFR certifications
Three U.S. based assembly and machining manufacturing plant restructure
Engineering collaboration on new product development
1.5 million-dollar back log recoup
250K physical inventory loss improvement
Implementation of lean/six-sigma principles
Organization restructure and removal of poor performers
Vendor managed inventory process implemented
300 direct and indirect employees for three sites
Effective management of capital expenditures for all plants
Germane Systems, Chantilly, VA
Manufacture of rugged computer servers for military, and Aerospace companies; 200 million
Vice President of Quality, Operations, and Organizational Excellence
09/2015 – 03/2017
Achievements/Tasks:
Light component computer assembly
AS9100/ISO9000 quality system registrations from inception
One-time delivery improvement to ninety percent
Lean/six-sigma implementation
Thirty five percent capacity increase
Purchasing reorganization
Fifty percent repair diagnosis improvement
100 direct and indirect employees
Leviton Corporation, Melville, NY
Global manufacture of connectivity devices (multi billion dollars)
Global Director of Quality
09/2013 – 10/2014
Achievements/Tasks:
Bought on board to centralize business unit quality departments under a new corporate structure, for implementation lean and six sigma. The COO, and Vice President/General managers decided to keep the existing structures in place and the corporate quality department was disbanded.
Energizer Personal Care (American Safety Razor Company), Verona, VA
Manufacture of wet shaving devices, utility blades, and surgical scalpels (800 million)
Global Director of Quality and Six-Sigma
11/2004 – 09/2013
Achievements/Tasks:
Seven plant, 50+ employee global quality organization; direct and indirect
FDA, cGMP, CFR’s
Implemented full six-sigma corporate quality system
Standardized quality KPI's at plants (Cp, Cpk, PPk, DPMO)
Implemented product design standardization with engineering for medical devices
Developed and implemented global supplier quality system
IS0 9000, ISO 13485, ISO 14001, CE mark, BRC, IFS, 8D
Span of control; Asia, Europe, Israel, Mexico, UK
Implemented full customer service process to field concerns. Web based, international
Honeywell International/Allied-Signal, Morris-township, NJ
Manufacture of Aerospace and engineering materials (multibillion)
Multiple advancing positions
11/1989 – 03/2004
Achievements/Tasks:
cGMP leader/Engineering materials/Converted films/Morristown NJ
Director of operations/Converted films/Linden NJ (200 employees)
Director/Asian transitions/Phoenix AZ
Director of operations/Aerospace OEM/Greer SC (500 employees)
Director of operations/Aerospace recuperator/U.S. Army M1A1 main battle tank /Anniston AL (100 employees)
Plant quality manager/Nylon systems/Specialty materials/Chesterfield VA (50 employees)
Junior level positions
01/1978 – 05/1988
Achievements/Tasks:
Cummins Engine Company (Consolidated Diesel) /Rocky Mount NC
Digital Equipment Corporation/Springfield MA
Proctor and Gamble/Greenbay WI
EDUCATION AND OTHER
Purdue University
West Lafayette, IN
Civil Engineering
Certifications
Six - sigma blackbelt (Honeywell International)
Certified Quality Manager (ASQ)
Achievements
BAR Global LLC (09/2019 – Present)
New product development for MG Manshave Mini Razor
https://www.mgmanshave.com/
Six Sigma black belt, AS9100, ISO9000, ISO13485, ISO14001, FordQ1, CQM, Supplier quality, SharePoint, cGMP, Metal working, Injection molding, Aerospace, Automotive, U.S. DOD, Asian supply chain, Marketing, Management