Supplier Quality Engineer

Anup Arvind Vayakaskar

E-Mail: *************@*****.***

Phone No.: +91-956*******/ 917-***-****

Profile Summary

Performance driven professional with over 11+ years of rich & extensive in Supplier Quality, Incoming Quality, In process Quality, NPD Quality for Automotive Industry.

Handling & Managing commodities such as Casting ( GDC, LPDC, HPDC), Welding, Machining, Injection Molding, Electrical & Electronics, Rubber, Sintering, Wiring Harness, Stamping, Ni & Cu Plating, Powder Coating & Foam.

Knowledge of inspection instruments like Trimos, Digital Vernier caliper, Micrometer, Height gauge, hardness tester spring, torsion/compression tester, Push Pull tester, Torque wrench, Video Measuring Machine (VMM), CMM and Visual Defects etc.

Assembly line Complaint, customer complaint, Internal Complaint Handling and analysis due to molding parts, Sheet metal part & casting parts, Switch parts function, Rubber parts, visually defects, follow-ups and corrective actions

Skills

● Supplier Quality Improvement ● Quality Circle projects ● IATF 16949:2016 Internal Auditor

● Kaizen ● APQP/PPAP ●FMEA

● EMS ● 7 QC Tools ● MSA/Calibration

● SPC ● 8D ● VDA 6.3

ACHIVEMENTS

Improvement in Quality & Cost Saving around 1.68 Lacs in COPQ.

Best Kaizen Award for improvement & cost saving in COPQ.

Best safety poster & poem award.

Import Supplier parts converted into Local Supplier. Cost Saving around 12 Lacs.

Organizational Experience – Current

1) HUF INDIA PVT LTD Chakan, Pune, Sr. Engineer Supplier Quality.(July-2016 to till date).

Product – Ignition Switches, Wiring Harness, Locksets, Steering Column Locks, Remote Keyless Entry Systems, Plastic Handles molding Painted or Non Painted, Engine Immobilizers and Passive Entry Systems, Reinforcement bracket.

HUF India Customer: FORD, Skoda Volkswagen, BMW, Jaguar & Land Rover,FIAT, TATA MOTORS, Renault Nissan, Daimler, Ashok Leyland, BMW, Mahindra

Key Result Areas:

Establish & enforce supplier to follow quality standards, Specifications, and requirements.

Ensure suppliers comply with industry standards, regulations and customer specific requirements

Plan & execute regular audit of supplier facilities to assess their quality management system & production processes.

Identify areas for improvement and work collaboratively with suppliers to implement corrective actions.

Identify opportunities for continuous improvement in supplier processes and work with suppliers to implement best practices.

Implement corrective and preventive actions to address quality issue and enhance overall efficiency.

Identify and mitigate risk associated with supplier processes, such as defects, variations or supply chain disruptions.

Collaborate with CFT including engineering, manufacturing and procurement to communicate quality requirements and resolve issues.

Ensure alignment between supplier quality goals & organizational objectives

Maintain accurate records of supplier performance, audit findings, and quality related activities

Generate regular reports on supplier quality metrics for management review.

Provide training & guidance to suppliers on quality requirements & best practices.

Customer/Vender portal & Warranty complaint Monitoring & submitting action plan in 8D as well Inhouse.

In time submission of G8D report & action taken on customer complaint related with supplier intime..

Closing Customer audit, Process, Product, IATF audit, NC within time line.

Verifying third party material testing reports & SPC for child part.

Taking corrective & preventive actions of non-confirming jobs, Process going out of control limits.

Submitting documents related to new product development.

APQP & PPAP conducting & Approvals.

Making a data of COPQ data of daily or monthly & taken action.

Complaint escalation to supplier through emails.

2) MINDA VAST Access System, Chakan, Engineer Quality Planning (Dec -2014 to July-2016)

Product –Ignition Switches, Wiring Harness, Locksets, Steering Column Locks, Remote Keyless Entry Systems, Plastic Handles Painted or Non Painted, Engine Immobilizers and Passive Entry Systems, Reinforcement bracket. Remote Assy

MINDA VAST Customer – VW, M&M, EICHER, GM,TATA Motors, Ford, Maruti Suzuki India, FORD

Key Result Areas: (Quality Planning)

Responsible for planning, organizing and maintaining overall activities individually as per plan for development of new product planning stage to Sop of product, its feedback from customer & improvement in the product

Perform the function of planning, preparation & making of gauges for critical dimension checking as per drawing.

Preparation of MSA for new gauges & instrument with calibration

Preparation of SPC for all critical & significant Dimensions.

Preparation of PFD, PFMEA, and Control plan Prototype, prelaunch, Production during development stages.

Provide the various controls on assy. Line for encounter the potential defect to produce

defect free product. Preparation of Limit & reference sample on Assy. Line & Molding Shop.

Preparation of final inspection standard, startup check sheet for the assy. line & molding shop.

Training to operator & supplier for the inspection of new developed part, training regarding gauges uses for checking the Part.

Preparation of PPAP files for the customer & its submission.

Closure of various ECN & PCN with proper implementation & documentation.

Monitoring & analysis of customer complaint & internal complaint & its closure with 8D submission.

Implementation & Motivation to operator for kaizen, Improvements, poka -yoke.

Having experience of facing various audits for different customer like ISO/TS 16949, TML, MSES Mahindra, etc.

Worked as customer Support from Initial stage till to SOP.

Preparation of the Quality plan for the Bought out parts.

Previous Experience

2) TATA Auto comp Systems Limited. Chakan, Engineer Quality- Press Shop & Weld Shop (Aug-2010 to Nov-14)

Product -

Quality Assurance: - Plant Quality (Process Quality & Customer Quality)

Key Result Areas: (In process QA)

Worked as Quality Engineer in welding, pressing,

Responsible for planning, organizing and maintaining overall activities of receiving / outgoing quality functions.

Supports the Quality Inspectors to ensure that products and process comply with relevant requirements of quality management system.

Preparation of rejection analysis monthly for customer & internal along with 8 D closure.

Calibration of instrument, gauges with its record from outside lab also preparation of gauges from outside if required.

Time to Time Preparation & Updating PPAP documents with any changes

Preparation of PFD, FMEA, Control Plan &it’s up gradation.

Rejection analysis with cause analysis technique along with PCN updating if applicable.

Preparation of various inspection standards like Quality Plan, check sheet etc.

Material Testing for BOP components from outside external Lab.

Preparation of Audit related document like Product, Process, Layout reports etc. as per plan

Use of 7 QC tools for defect analysis & elimination.

Implementation of SPC & MSA to reduce variations in process.

1) Whirlpool India . Jr. Engineer–Production & Quality (Sep 09 to July-10)

Product – Refrigerator & AC

Key Result Areas: ( Production & Quality )

Monitoring of the assy process of the refrigerator Component

Door Foaming & its assy on the refrigerator.

To achieve the production Target & quality.

Testing of the cooling performance.

Visual defect & rework of the door .

New product Trial on the assy line.

Preparation maintain of quality & Production documentation.

Good skill of production line manpower handling in shift.

PERSONAL DETAILS:-

Name : Anup Arvind Vayakaskar

Date of Birth : 02.01.1987

Marital Status : Married

Present Address ; Flat No G 407, Aanandnagr, Chakan Pune 410501.

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