Supplier Quality Control

SATHEESHKUMAR.P

Ph:**********-****************@*****.***

EDUCATION

SKP INSTITUTE OF TECHNOLOGY/ANNAUNIVERSITY (2010-2014)

Bachelor’s Degree in Engineering (Mechanical Engineering)

WORK EXPERIENCE

(FROM JAN-2023-PRESENT)

SUPPLIER QUALITY –TEAM LEAD (PMI ENGINEERING EXPORTS PVT LTD) CHENNAI, TAMIL NADU

Primary Responsibilities

Conduct supplier quality control audits on a regular basis to ensure vendors and their supplies remain in compliance with company and federal manufacturing and Special Processors standards AS9100:2016/ISO9001:2015

Responsible for supplier performance measures and driving initial containment and investigation activities when supplier products do not meet Engineering or Purchase Order requirements.

Works to make improvements and reduce the risk at high-risk suppliers by issuing corrective action requests and/or other continuous improvement activities.

Analyzes and makes recommendations on quality data and the development of part / supplier specific quality issue resolution and corrective actions

(FROM OCT-2021 - PRESENT)

SUPPLIER QUALITY ENGINEER BHARAT FIH LIMITED (A FOXCONN TECHNOLOGY GROUP), CHENNAI, TAMIL NADU

Perform supplier capability assessments as related to quality systems, process controls, manufacturing capabilities,

Verify the success by approving PPAP, Run @ Rate, Launch Readiness and Part & Process Audits

Perform Supplier on-site assessments and assistance visits to improve Supplier performance and achieve the corporation’s objectives in the areas of Quality, Cost and Responsiveness

Ensure cost, schedule and supply chain continuity conditions are met in support of quality, delivery, cost, inventory, and innovation

Lead supplier project team to develop robust casting or machining process

Contribute towards the standardization and deployment of PPAP methodology, including FMEA analysis.

Conduct Full process PPAP process audit and ensure no deviation from approved process

Deliver results as measured by key metrics such as supplier yield, cost, defect rate, supplier quality plan

Provide support of implementation of supplier related Engineering Changes involving major product design, process, supplier changes, as needed Customer requirement

Analyzing the issues technically and making the supplier understand real requirement

Undertaking measure to analyze and to understand the achievement of monthly targets

Monitoring the performance of the supplier based on quality

Maintained amiable relationships with suppliers through difficult quality control issues, supporting healthy business interactions.

(FROM JUNE-2017 TO OCT-2021)

MANAGEMENT REPRESENTATIVE SRI BALAJI CASTINGS PVT LTD

Leading and participating in Lean Events relating to quality improvements

Ensuring the processes needed for the quality management system are established, implemented and maintained

Planned and conducted Quality audits As per IAFT16949:2016/ISO9001:2015

Identified, documented and distributed audit observations and issued audit reports.

Reviewed & approved corrective action plans and tracked corrective action plans

Performed Quality Audit training and provided training to guest level auditors.

Developed and revised QA Audit SOPs, compliance tracking tools and audit worksheets to improve processes and procedures.

Conduct MRM with all department Representatives

Coordinate with new product development team

Preparation of APQP/PPAP for new products

Responsible to do a risk assessment of new products.

Carryout the Process and Product And System Audit In house as well as Supplier

Monitoring And reviewing of non conformance closure

Coordinate with Quality Managers to discuss and resolve product quality issues raised by customers

Perform on-site supplier visits for root cause analysis and verification of correction actions of supplier quality issues

Collate and evaluate supplier quality data to identify process improvement opportunities within the supply chain and Support and lead process improvement activities at the supplier.

Promote the use of continuous improvement such as Six-Sigma, Poka-Yoke (Error Proofing), and Measurement System Analysis

(FROM APR-2016 TO JUN-2017)

MANUFACTURING QUALITYENGINEER SRI BALAJI CASTINGS PVT LTD

Develop standards and procedures to determine product quality and release readiness

Preparing quality plans and check list for Development items.

Determining the causes of nonconformities.

Evaluating the need for action to ensure that nonconformities do not occur.

Maintaining records of the results of action taken.

Inspection at vendor place to improve quality and reduce lead-time in manufacturing and delivery.

Identify any potential problems that users might encounter

Analyze failure and take CAPA for customer/Jobsite/Field complaints.

Involve in Supplier improvement activity to improve the parts quality.

Having very good Knowledge in 7QC tools, Best 5S Practice & Visual Communication

Made Risk Assessment to improve Safety in Shop floor.

Doing KAIZEN Activity for continuous improvement.

Verify and made Standard Inspection Check Sheet for the localized parts.

Prepare NC report for Non conformation Parts and sent to the Supplier.

Follow up the NC Report and received the CAPA (Corrective and Preventive Action) from the supplier.

Maintain the records for Summary of Supplier Quality Issue. Involved in New part’s development Team

(FROM JUNE-2014 TO APR/2016)

QUALITY LINE INSPECTOR SRI BALAJI CASTINGS PVT LTD

Exposure in basic drawing study, GD&T,

Exposure in handling,vernier,2D(TRIMAS),Micrometer& Special gauges, Hardness tester ( RH, VH), Roughness tester, Profile Projector.

Basic knowledge for mechanical properties of engineering materials.

Knowledge of PPAP,7QC tools,8D,5S,Kaizen, Handling of Instruments.

Attending Customer complaints against Non- Conformity.

Gauges planning for Calibrations and designing for New Development product.

Basic CMM inspection,

CORE COMPETENCE:

Innovative, with excellent judgment and problem solving skills like 8D Problem Solving,7QC Tools, SPC, And Six sigma

Project management and leadership skills, including the demonstrated ability to lead multi-departmental project teams and resolve quality-related issues

Strong computer skills, including MS Word, Excel MS Office applications

Experience managing team projects, like MSA Value stream Mapping

Good team working spirit and communication skills

Assist in publishing and updating and to maintain of Policies, QMS Manual,PPAP, PFMEA, APQP, work instructions, and forms as required compliance with ISO 9001:2015/IATF16949:2016 standard.

PROJECT DETAIL

Year 2018

Project Title : LEAN MANUFACTURING IN MX80 CASING

Project Role : Project Leader Team Size 10

ROLE DESCRIPTION:

Lead the team, make sure that the system are Established, Implemented, Maintaining.Make Sure the work is a value one by eliminating the non value activities.

ACHIEVEMENT:

Saved Rs. 857560/Year by reducing the Non Value Added Activities & Increase inproductivity.

ACADEMIC PROFILE

BE (Mechanical Engineer)

College : SKP INSTITUTE OF TECHNOLOGY

Year of passing 2014

Percentage : 73.36%

HRC

School : Govt. Higher Secondary School Thachampet Year of passing 2014

Percentage : 73.36

SSLC

School : Govt .Higher Secondary School, Thachampet Year of passing 2008

Percentage : 84%

PERSONAL DETAILS

Name : P.Satheeshkumar

Date of birth : 02.01.1992

Father ’ s name : K.Pandu

Gender : Male

Status : Married

Nationality : Indian

Language known : English, Tamil & Kannada

Permanent address : 462 Mariyammankoil Street, Thalaiyampallam Village Nariyapattu (post)

Thiruvannamalai (Dist)-606811

Declaration

I hereby declare that the above-mentioned details are true to best of my knowledge

Place: Chennai

Date :

P.Satheeshkumar

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