Instrumentation Manager

JOB OBJECTIVE

Seeking senior level assignments in the field of instrumentation engineering with an organization of high repute, preferably in Petrochemical / Refinery/Oil & Gas sector. SUMMARY

Over 16 years of experience in Designing, Installation, Testing, Commissioning, Troubleshooting, Material Management, Reliability Improvement and Maintenance in LNG, Refinery & Petrochemical Sector.

Key position holder for two major Greenfield projects and successfully completed the assignment.

Successfully executed various CAPEX and small-scale projects in professional career. CAREER HIGHLIGHTS

(A) Currently working as Head (Manager) of the Instrumentation Department with INDIAN OIL LNG PRIVATE LTD, CHENNAI, INDIA.

(Joined IOLPL on November 2018)

Project and Commissioning Experience

Successfully commissioned and maintaining a 5MMTPA LNG re-gasification terminal at Kamarajar Port

(Greenfield LNG Project).

Successfully commissioned two more LNG truck loading bays in addition to the existing bays as part of CAPEX project.

Successfully commissioned Minimum Send Out compressor as part of CAPEX project.

Working as part of the terminal expansion FEED study to expand capacity from 5MMTPA to 10MMTPA.

Successfully commissioned various types of pumps and compressors and associated control systems.

Conducted FAT, SAT and logic checking of various control systems. Operation and Maintenance Experience

Responsible for manpower and material management of instrumentation department.

Responsible for permit management and contractor safety systems.

Responsible for safety and reliability improvement.

Responsible for ABB 800XA DCS/ESD/FSGDS control systems.

Responsible for calibration and maintenance of instruments & workshop facilities.

Responsible for maintaining Natural Gas metering systems (M/s. Emerson Daniel), LNG ship unloading control systems, LNG truck loading systems and other packages.

Responsible for maintaining F&G detectors and related control systems.

Responsible for maintaining Tank Gauging Systems (LTD, Servo gauges, Temperature instruments) of LNG tanks.

Responsible for imparting training for internal and external candidates for instrumentation & control systems. MADHU SREEKUMAR

: +91 –760*******/960*******

: ************@*****.**.**

Skype Id:madhupanattu

Total years of experience: - 16

(B) Worked as ‘LEAD ENGINEER INSTRUMENTATION’ with RELIANCE INDUSTRIES LTD (RIL), JAMNAGAR, INDIA’.

(July 2008 to November 2018).

Project and Commissioning Experience

Successfully commissioned and started flawlessly a high capacity (550 KTA EOE) Mono Ethylene Glycol plant and ASU plant (Greenfield Petrochemical Project).

1) Overall project experience including P&ID review, HAZOP study, SIL study, selection of instruments, technical bid evaluation, FAT and SAT.

2) Commissioned various types of compressors and associated control systems. 3) Commissioned one of the world largest analyzer houses. 4) Commissioned Fire and Gas instruments and associated control systems (Honeywell). 5) Commissioned Foxboro DCS & Triconex ESD systems. 6) Commissioned Foundation Fieldbus, HART and Wireless instruments.

Successfully completed the project of commissioning of Emerson Process Management Delta-V DCS at Poly Vinyl Chloride Plant.

Successfully completed the project of revamping of ABB-800XA DCS system in Linear Alkyl Benzene plant.

Successfully completed the project of commissioning of Honeywell IPC 620-35 PLC in EO/MEG plant as an ESD system by replacing relay logic.

Successfully completed the project of Yokogawa PLC DPSP08 installation in DE-IONISATION UNIT of MEG plant.

Successfully completed Wonderware Intouch SCADA project in R&D pilot plant.

Successfully completed the project of revamping of Ethylene Oxide Storage area refrigeration compressor panel.

Worked for the project of commissioning of YOKOGAWA CENTUM VP DCS and PROSAFE PLC system in Linear Alkyl Benzene plant.

Allen Bradley PLC(SLC 500/PLC 5/CONTROL LOGIX) experience in various projects like healthiness checking of PLC spare components, logic modifications, online activities and hardware modifications. Operation and Maintenance Experience

Worked as a maintenance engineer in MEG, LAB, EQ and ASU plants.

Worked as a control system reliability engineer in the Central Engineering Service department.

Maintenance experience of all major field instruments and control systems.

Lead the MEG instrument maintenance team after the commissioning of the plant for two years.

(C) Worked as ‘GRADUATE APPRENTICE TRAINEE’ with ‘HINDUSTAN NEWSPRINT LIMITED (HNL)’ KOTTAYAM,,INDIA

(From October 2007 to June 2008)

Operation and Maintenance Experience

Handled Utility section, Effluent treatment section, Paper making section & instruments Repair shop.

Managed maintenance of all instrument systems in the plant.

YOKOGAWA CS3000 DCS system maintenance.

KNOWLEDGE COMPETENCE

DCS: Yokogawa(CS-1000, CS-3000 & CENTUM-VP), Emerson Delta V, ABB-800XA, Honeywell TPS&TDC3000, FoxboroEvo I/A series

PLC: Allen Bradley (SLC500,PLC-5 & Control Logix),Honeywell(IPC 620-35,IPC 620-25,IPC 620-06), Siemens

(S7 300, S5 100U), Yokogawa (Prosafe, DPSP08), Triconex, Schneider Electric.

SCADA: Wonderware Intouch,RSVIEW32

Single Loop Programmable Controller(SLPC): YOKOGAWA & ABB

Knowledge in Analyzers,Vibration Monitoring Systems(Bentley Nevada 3500) and Compressor controlling systems, Wireless transmitters, Fieldbus, Profibus etc.

TRAINING PROGRAMS ATTENDED

Course Institution Period Software/Hardware

Natural Gas

Metering skid

Daniel Measurement Systems Private

Limited (Emerson)

March 2022 Ultrasonic flow meter (3414),

Flow computer (S-600) and

Gas Chromatograph (700XA)

DCS/ESD ABB September 2019 ABB 800XA

LNG TRAINING LNG ACADEMY, PETRONET,COCHIN December 2018 Process and maintenance PLC WOODWARD August 2016 5009FT,Protech TPS,EHPC

PLC SIEMENS April 2016 SIEMENS S7 400

PLC Rockwell Automation Ltd. March 2016 CONTROL LOGIX PLC Licensor

training (MEG)

DOW November 2014 Process and Analytical

DCS Invensys October 2014 Foxboro

ESD Invensys September 2014 Triconex

MCMS GE September 2014 BN 3500

OPC Santechno March 2014 Matricon OPC

SCADA Santechno October2011 WonderwareIntouch

PLC Rockwell Automation Ltd. December 2010 CONTROL LOGIX PLC DCS

Yokogawa India Ltd. Bangalore. September 2007 CENTUM CS3000 PLC Yokogawa India Ltd. Bangalore September 2007 PROSAFE-RS PLC SCADA Prolific Systems & Technologies, Kochi April 2007 WonderwareIntouch PLC Prolific Systems & Technologies, Kochi April 2007 SLC 500 EXPOSURE

Various standards & best practices

pertaining to hydrocarbon industries.

Hazardous area classification.

IMS, EMS & QMS.

OISD standards such as OISD 194 & 214.

PNGRB Guidelines.

Process Safety Management (PSM).

Worked as plant Competency Assurance System (CAS) coordinator, Alarm rationalization coordinator and Integrated Management System (IMS) coordinator

AGA8, AGA9 and ISO analysis of custody transfer

Ultrasonic flow meter & Gas chromatograph.

EDUCATION

B-tech (Applied Electronics & Instrumentation) from St. Joseph’s college Of Engineering & Technology (affiliated to Mahatma Gandhi University) Palai, Kerala, India in 2007. IT Skills: Well versed with SAP, ERP, Basics of C, C++ and MS Office Suite (Word, Visio, Excel and PowerPoint) CAREER ACHIEVEMENTS

Won the award for the best project of the year 2010(RIL VADODARA) for programming and commissioning of IPC-620-35 Honeywell PLC for MEG plant ESD system.

Bureau of Veritas certified lead auditor for IMS and EMS. PERSONAL DETAILS

Date of Birth: 20th August, 1985

Address: Panattu Illom, Kurichithanam P.O., Kottayam, Kerala-686634, India Current location: Chennai,Tamil Nadu,India

Linguistics: English, Hindi, Malayalam, Gujarati and Tamil Passport Number: N498817

Name as per Passport: MADHU SREEKUMAR

Nationality: Indian

Current salary (CTC): 24 Lacs INR/Year

Notice period: Maximum of 3 months

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