Control Systems Designer

Mark Zhang, EIT

**** ***** ****** ****, *** #***

Mississauga, ON L4X 1S9 **********@*****.*** Tel: 416-***-****

Highlights of Qualifications

● Control systems designer with hands-on experience in the design and development of control systems from concept to product in the area of industrial automation applications

● Excellent skills in Robot programming using ROBOTGUIDE and ROBOTSTUDIO software as well as

Teach Pendant, DCS (Robot Safety), Safety PLC (Sick, PLUTO), AutoCAD Electrical, EPLAN, Altium

Designer, PLC Programming and HMI Design (Omron CP, CJ and CS series, Allen Bradley series

Logix5000, SLC500, MicroLogix and Siemens Series S7-1500, 1200, 300 and 400), LabVIEW,

MATLAB, Simulink, Solidworks Electrical, Easy Power and low power embedded systems (from 8 – bit and

16 - bit microcontroller Atmel, PIC, DSP to multi - core ARM)

● Proven experience in the application of industrial communication buses and protocols (Ethernet,

ControlNet, DeviceNet, RIO, DH+, DH485, DF1, CANBUS, Profibus), Servo Motor Drives (Kinetix 5500 etc)

and VFDs ((PowerFlex 755, 753, 70EC, 525, 523, 40, E-TRAC AC INVERTER WFC5000 Series,

SINAMICS V20 Inverter etc)

● Certificate in Canadian Electrical Code, AutoCAD Electrical, SolidWorks, Easy Power,

Quality Control and Assurance, MS Project and Advanced MS. Excel

● Certificate in Programmable Logic Controller (Rockwell Allen Bradley)

● Strong problem solving and troubleshooting skills

● Dedicated team player with the ability to work independently under pressure with minimal supervision

● Proactive, results-oriented and self-motivated

Professional Experience

Electrical Control Systems Engineer May 2019 – Nov 2023

GRANITEFUEL ENGINEERING INC, Concord

● Troubleshot and programmed PLC and HMI (Allen Bradley PLC, PaneView Plus and EMERSON Delta V

controller)

● Designed and built electrical control panels and systems, provided electrical control solutions and wiring,

developed PLC and HMI programming on various equipment and process application

● Made wiring diagram in AutoCAD / Solidworks Electrical

● Wired electrical devices and control panel

● Electrical wiring to meet the hazardous area regulations (Class I, Div.1 and Div.2)

● Experience with IC components such as pressure transmitter, mass flow meter, thermocouple etc

● Demonstrated good understanding of applicable electrical, mechanical and software engineering skills

● Traveled and on – site commissioning / trouble shooting

Control Systems Designer Feb 2017 – Nov 2018

ASSEMBLY AUTOMATION ALTERNATIVES, Woodbridge

● Designed and developed software programs (PLC and PC based) specific to customer and project

requirements based on standard Eclipse programming methods

● Debugged and commission control systems during the system integration stage and then at customer’s

Site during installation

● Selected, tested and integrated hardware and software components such as robots, analog devices,

motion controllers, sensors, vision systems and lasers

**********@*****.*** Tel: 416-***-****

● Worked with other members of the control systems design department and other groups to continuously

improve methods of integrating controls technology, with the goals being enhanced safety, enhanced

functionality and reduced cost

● Worked with customers, project managers, designers, toolmakers and electricians to solve problems in

order to provide the customer with a complete, functional automation system

● Provided thorough testing of machine functionality to verify software program completeness

● Provided accurate documentation for each project

● Advised customer on solving technical problems

● Provided customer with training specific to their current project (machine operation, programming

principles and program structure)

● Ensured that all business activities are performed with the highest ethical standards and in compliance with

the company Code of Business Conduct

● Adhere to all health and safety rules and procedures

PLC Specialist (Contract) Aug 2016 – Feb 2017

ABC INOAC Exterior Systems, Toronto

● Programmed and troubleshot PLC programs of all equipment related to the operation of the Paint Line,

indexing conveyors, servo drives, and hydraulic power units

● Reviewed schematics for electrical and pneumatic circuits and communicated to the maintenance

personnel regarding fault analysis

● Reviewed the Operator Interface Controls, adjusted and modified as required to meet process

Requirements

● Upgraded obsolete PLC with new PLC

● Performed electrical repairs and modifications including PLCs and VFDs

● Prepared electrical maintenance reports by collecting, analyzing, and summarizing information and trends

● Provided technical support to maintenance technician and robots operators

● Maintained programs data, files and document records

Electrical CAD Designer (Contract) Jan 2016 – Aug 2016

CCI Thermal Technologies Inc., Oakville

● Responsible for the design, detail engineering and technical support of electrical products

● Supported continuous improvement of manufacturing capabilities

● Reviewed technical specifications and prepared of drawings, bills of materials and other engineering

documentations

● Issued technical documents and drawing packages for the manufacture of products

● Provided engineering and technical support to sales, production, purchasing and quality departments

● Maintained computer data, files and document records

● Responded to any inquiries in a time sensitive manner to ensure the maintenance of delivery deadlines

● Designed and drew tooling

● Liaise with customers on design requirements and issues

● Created BOMs

Inspection Systems Engineer (Contract) Aug 2015 – Jan 2016

OMNIFISSION Inc., Brampton

● Designed, developed, programmed and tested PLC-based HMI (Siemens S7-1200) 3D machine vision

inspection systems, data acquisition systems and networking

● Programmed PLC and designed HMI as well as GUI using MATLAB, Simulink, Visual Studio (VB, C/C++)

and .NET languages

**********@*****.*** Tel: 416-***-****

● Designed and detailed electrical control systems utilizing PLCs, drives and various communication

networks

● Created electrical schematics, panel layout, bills - of - material (BOM's) and specified requirements for

purchased equipment

● Assisted in installation of 3D vision inspection systems at customer locations and provided support to

clients

● Planned and coordinated the development, installation, integration and operation of inspection systems

● Assessed, tested, troubleshot, documented, upgraded and developed procedures for automated

3D machine vision inspection systems

● Assembly and setup of cameras and sensors on machines

● Served as a representative when participating in field service, started – up, and tested of new or

retrofitted inspection systems

Electrical Designer/CAM Designer Jan 2013 – July 2015

DGM Enterprises, Mississauga

● Designed, developed, validated and maintained various customized PLC-based control systems including

single line diagrams, wiring schematics using RSLogix5000, FactoryTalk View and AUTOCAD Electrical

software

● Developed electrical AutoCAD drawings for control systems in accordance with CEC, NEC and

applicable codes based on customer specification using AUTOCAD Electrical software

● Participated in design reviews and risk assessments and thoroughly document design changes

● Ensured design work was carried out in accordance with applicable standards and codes

● Provided technical data and timely support to internal and external customers when required

● Met projects deadlines as determined in conjunction with the Engineering Manager

● Performed Engineering group tasks and activities according to company & safety policies, standards and

ISO procedures

● Developed NC codes for Waterjet and Laser cutting machine using CIMCAD/MasterCamX8

and SolidWorks software

● Assisted the project leader in managing a variety of engineering design activities

Electronics Systems Designer (Contract) Apr 2011– Sept 2011

Robotics and Automation Section, ENGINEERING SERVICES Inc., Toronto

● Designed and developed robotic control systems for projects from the Canadian Space Agency

● Performed schematics and printed circuit boards design of power supply module, signals distribution

module and motor driver interface module relating to control systems for Small Manipulator Arm,

Planetary Medium Manipulator and Micro-Rover Platform with Tooling Arm projects

● Designed automatic switched mode power conversion circuits including the selection of key standard and

custom components such as transformers and inductors for various types of projects

● Created electrical schematics, panel assemblies, circuits and BOMs for production and manual

purposes

● Debugged and commissioned control systems at integration and installation stage

● Researched and proposed best electrical components and circuits specific to application requirements

● Collaborated with members of different engineering disciplines to continuously improve methods of

designing, developing and integrating technology

● Developed radio remote control and wireless video interface systems appropriate for harsh environments

● Completed testing and summarized the test result reports

**********@*****.*** Tel: 416-***-****

Technical Support Representative (COOP) 2010 – 2011

REGENENERGY Inc., Toronto

● Performed design and development of hardware circuits of Envirogrid controller using embedded analog,

digital, PIC microcontroller and DC/DC converter

● Completed designs of schematics, PCBs and power conversion modules using Altium Designer software

● Troubleshot, debugged and modified existing software codes, as well as provided technical support to

internal and external customers

● Performed mounting, wiring and testing of controller

● Monitored daily system running via database access tool Telnet/Teraterm

● Completed QA testing of controller

Electrical Engineer 2001 – 2010

Automation Engineering Centre, Shanghai, China

● Designed, programmed, tested and commissioned automation instrumentation and control systems

● Programmed and combined various automation technologies (robot, vision systems, PLC's, HMI's etc.)

into highly integrated systems

● Collaborated with Electrical Designers and Mechanical Engineers for all projects

● Involved in controls projects, programming, motion, communication systems, electrical design, vision

systems, and robotic integration

● Designed and developed database and interface applications that integrate the clients' control systems

with the customer production and data management systems

● Worked with project management leaders to ensure that projects were completed on time, on budget

and to the highest levels of safety and quality

● Prepared technical documents and design specifications for control systems and installations

● Wrote reports, use and maintenance manuals, procedures and qualification protocol

● Worked within the defined schedule estimates

● Managed project duties, specifying, ordering, creating and maintaining punch lists, attending review

meetings and undertaking and giving training courses

● Traveled to commission and support systems at customer facilities

Visiting Researcher 2000 – 2001

Robot Vision Lab, Purdue University, West Lafayette, Indiana, USA

● Participated in national research project “Vision-guided navigation for indoor mobile robots” funded by

National Science Foundation

● Evaluated and selected critical to function electrical equipment including switching and protection

equipment, motors, drives, sensors, IO, controllers, and safety related controls

● Collaborated with other researchers to ensure the smoothness of project

● Developed and tested robot vision source codes using C++ software

● Simulated system’s running to examine experimental results using MATLAB software

● Collected experimental data to compile the specifications and reports

Electrical Designer 1993 - 2000

Automation Engineering Centre, Shanghai, China

● Designed, modified and analyzed new and existing medium voltage electrical systems, electric power

distribution design and standby power generation

● Designed electrical equipment for automated machinery and control applications including servo drive

selection, power circuit sizing and control circuit design, cable routing, and cabinet layout

**********@*****.*** Tel: 416-***-****

● Prepared and reviewed detailed calculations including three phase power studies, short circuit, voltage

drop, motor starting and protective relay settings

● Designed electrical circuits according to the design scheme

● Created management of electrical/electronic components of production equipment

● Assisted the estimating team in preparation of estimates and project proposals

● Provided design activities in accordance with applicable codes and standards

● Assisted engineers for various engineering and design activities

● Assisted the project lead in efforts to ensure projects were completed satisfactorily on time and within

budget

● Team leader involved with products design and development

MEMBERSHIP

EIT, Professional Engineers Ontario (PEO) Present

EDUCATION and CAREER DEVELOPMENT

Diploma in Electrical and Electronic Engineering Design and Technology 2016

North American College, Toronto

Programmable Logic Controllers (Rockwell) Certificate 2013

George Brown College, Toronto

Certificate in Engineering Software Skills Enhancement Program 2012

Humber College, Toronto

Master of Applied Science in Electrical Engineering 1993

Harbin Institute of Technology, China

(Canadian Equivalency Master’s degree, Assessed by WES)

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