Manufacturing Engineer Battery
Resume:
ABHINAV VAIDYA
PROFILE
Dynamic Battery Manufacturing Engineer with 2+ years of experience specializing in CAD modeling optimization, ECAD/MCAD exchange, and prototype cycle enhancements. Proficient in cutting-edge diagnostic tools such as CATIA, SOLIDWORKS, and ANSYS, driving product reliability and performance improvements. Skilled in project leadership, 3D printing, and material optimization, resulting in substantial cost reductions and efficiency gains. Adept in Python and Linux for technical support and process automation, committed to advancing battery technology for sustainable energy solutions.
SKILLS
Software - CAD Modelling (CATIA, Autodesk, SOLIDWORKS, AUTOCAD, Inventor), ANSYS, MATLAB, MS Office
Technical - 3D Printing and Laser Cutting, Lathe Machine, Welding, CNCs
Other - Linux, Python
PROFESSIONAL EXPERIENCE
Exide Industries, India Battery Manufacturing Engineer Jul 2021 – Apr 2022
Successfully executed all scheduled quality checks and performance tests for battery manufacturing processes, ensuring zero major defects and adherence to industry standards.
Optimized battery design and assembly process, refining electrode surfaces and mounting battery components with advanced techniques, resulting in faster production cycles and enhanced battery reliability..
Designed and analyzed battery components and assemblies using advanced CAD tools (CATIA, SOLIDWORKS), ensuring precision and compliance with engineering standards.
Conducted finite element analysis (FEA) to validate battery design integrity under various load conditions, improving overall product robustness and performance.
Led automation projects in battery manufacturing processes, reducing production time, and increasing throughput.
Developed comprehensive technical documentation and standard operating procedures (SOPs) for new equipment and processes, facilitating smoother transitions and training for production staff.
Collaborated with cross-functional teams, including electrical and software engineers, to integrate mechanical designs with system architecture, enhancing battery functionality and user experience. FORD Motor Company Chandrapur, India Battery Manufacturing Engineer Jun 2020 – Jul 2021
Conducted an in-depth investigation into the Ford Figo Aspire 2019's suspension and steering mechanisms, utilizing state-of-the-art diagnostic equipment to propose enhancements that could increase vehicle stability by up to 15%.
Executed comprehensive powertrain evaluations on the 1.4L Duratorq 16V (Sigma) engine, documenting a peak power enhancement of 5% over standard models, leading to an optimized fuel efficiency increase of 10%.
Assisted in the development and implementation of manufacturing processes for new automotive components, ensuring alignment with industry standards and regulatory requirements.
Performed root cause analysis of mechanical failures, recommending design modifications and preventive measures to enhance reliability and safety.
Participated in the prototyping and testing of new vehicle components, providing feedback and suggestions for improvements based on empirical data.
Executed comprehensive evaluations of battery energy systems, documenting performance improvements and optimizing energy efficiency.
PROJECT AND RESEARCH EXPERIENCE
University of Florida Gainesville, Fl Graduate Researcher Aug 2023 – Present
Developed and optimized a novel Si electrode fabrication method, enhancing efficiency and uniformity, directly impacting battery performance
Experimented cycling tests on Si electrodes, documenting retention rates of 71%, 69.3%, and 67.3% over 50 cycles for electrodes with dimensions of 50nm, 500nm, and 1 micron, respectively, showcasing endurance of electrode
Identified crack formation in 500nm and 1-micron electrodes within 10 cycles, attributing to increased capacity decay, while the 50nm electrode exhibited no cracks and superior retention even after 100 cycles Mechatol Engineering Solutions Pvt. Ltd. Pune, India Project Lead Aug 2020 – Mar 2021
Led a 4-person team to innovate a screw feeder assembly for asphalt, tailoring to customer specs (50 TPH, 11,500 mm length), enhancing efficiency and satisfaction through meticulous optimization.
Designed and analyzed a 12.8 TPH unit with CAD modelling (CATIA, SOLIDWORKS) and FEA (Static, Thermal), ensuring superior performance and reliability through advanced engineering for asphalt applications
Cut manufacturing costs by 10% by leading material selection training, optimizing material efficiency without compromising quality, improving project profitability.
SAE BAJA (Throughout College year) Pune, India Team Head Aug 2017 – Mar 2021
Fabricated a durable chassis utilizing 200 sq ft of sheet metal and conducted comprehensive safety tests, showcasing expertise in structural engineering and quality assurance.
Synthesized a 4WD drivetrain integrating a two-stage gearbox with differentiated spool and open differentials, optimizing traction and adaptability in diverse terrains.
Customized a lighter, high-efficiency CVT achieving a 3.9 to 0.9 gear ratio, through the inventive engineering of a yoke and aluminum driveshaft for enhanced power delivery
EDUCATION
University of Florida (GPA: 3.55) Gainesville, FL
Masters in Mechanical Engineering Aug 2022 – Present
Specialization - Solid Mechanics and Design Manufacturing, Robotics and Automation
Minor in Project Management (CAPM)/ Semiconductor Fabrication and Device Design
Teaching Assistant - Mechanical Design Graduate
MIT Academy of Engineering (GPA: 3.6) Pune, India
B. Tech. in Mechanical Engineering Aug 2017 – May 2021 Courses- Solid Mechanics, Machine Design, Heat Transfer, Fluid Mechanics, Minor in Robotics and Automation
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