Process Engineer Quality Control

Victor H. Garcia

Phone: 915-***-****

E-MAIL: *********@*****.***

Work Experience:

Ability Summary

Attention to Detail

Active Listening Skills

Excellent Customer Experience

Customer Loyalty

Positive Attitude

Bilingual Customer Support

Time Management

Interpersonal skills

July 2023 – October 2023

Quality Control – ZeroWater

Start-up operations of testing lab for El Paso, TX assembly facility

Manages lab instrumentation, including TDS meters.

Follow Standard Operating Procedures for part approval.

Raw materials, resin and injection molded parts and finished goods testing

Make the final decision on the acceptability of the product.

June 2020 – November 2022

Quality and Process Engineer – Bizlink Technology

NPI (New Product Introduction) of 12 new part numbers for El Paso facility, procurement of raw materials, tooling, and setup of machine process settings. Successful testing of samples (4-part numbers already in production, 4 approved and 4 pending approval).

Use of quality control devices such as calipers, micrometers, optical comparators, and outside diameters controllers to check part specifications.

Document control and revisions of ISO 9001 Quality Management System.

Create and update forms, visual aids, procedures, SOP’s and work instructions for Quality, Process Engineering and Production

Maintain 5’s initiative through manufacturing process.

October 2018 – May 2019

Process Engineer – Northwire

Provide manufacturing support, conduct failure analysis to control scrap and reduce waste, maintain, and maximize utility of existing measurement control equipment (Zumbach lasers), develop and document compound extrusion techniques, provide guidance and corrective action to maximize line equipment run time, product testing.

March 2018 – August 2018

Process Engineer – THERM-O-LINK of Texas

Validate PVC and Crosslink extrusion machine condition settings; extrusion color change scrap reduction activities, extrusion tip and die tooling audits to help reduce tool consumption and prevent damage, extrusion process faults analysis to help reduce scrap, IATF-16949 internal auditor certification, develop plant safety audits for bare copper and extrusion area.

2012 – 2018

Process Engineer – Global Enterprises

Develop reports to determine machine output and identify areas of opportunity to increase machine throughput. Work on documentation for new equipment startup such as work instructions and operator manuals. Certified ISO14001 Internal Auditor and successfully achieved Certification for El Paso plant. Order tooling for automatic press per customer part drawings. Utilize extrusion best practices to develop process troubleshooting manuals to reduce setup times. New extrusion equipment installation and production startup, develop machine conditions for production run.

Set-up and maintain production lines and maintain process stability throughout the production run, complete X and R charts, follow lockout procedures, test run new extrusion dies and fabrication dies when requested, follow scanning system, mylar tracings of profile-optical comparator, use of calipers to check part dimensions. Materials: PVC, PE, PP, HDPE.

2007 – 2009

Process Engineer, Coleman Cable Inc.

Support and define optimal setup parameters for plastics extrusion. Design of the necessary jigs and fixtures needed for the production process and quality area. Development of process procedures and machine setups. Maintain tools inventory database for PVC and Polyethylene areas. Update Quality plant documentation (Control Plan, Process Flow Chart, PFMEA) according with ISO requirements. In charge of transferring all process documentation during plant consolidation, such as work instructions, process, and training guides. Verification and calibration of quality control equipment. Responsible for UL and CSA plant visits.

2003 – 2007

Manufacturing Engineer, Sumi Texas Wire.

Maintain thorough knowledge of all processes and production equipment, optimization of the existing machine setups for best product quality as well as for highest possible productivity. Direct process and equipment enhancements and modifications leading to improvement in safety, quality, cost, and productivity. Implementation of production of new products on PVC and Polypropylene areas. Responsible for providing support in troubleshooting new and existing equipment on issues beyond normal maintenance repair or preventive maintenance. Troubleshoot process problems for uptime and productivity. Develop technical manuals for operator training. Work with the tooling department on establishing tooling requirements. Review weekly performance information with Engineering Supervisor to set corrective action items in production area. Execute various tasks as necessary.

Languages:

Spanish / English

Education and Training:

-B.S. Industrial Engineering, Universidad Autonoma del Noreste, Torreon, Coahuila Mexico

-Plastics Technology Training: Introduction to Plastics, Plastics Processes I, Fundamentals of Electricity & Hydraulics for Machine Operators/Maintenance Plastics Technology Training, Computer aided drafting and design (AutoCAD 2008) El Paso Community College, El Paso Texas

-Several Delphi institutional courses

-Practical Extrusion Course

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