Karthik Rao Racharla

ad5b70@r.postjobfree.com 906-***-**** Houghton, MI

SUMMARY

Enthusiastic Mechatronics graduate with a passion for cutting-edge engineering solutions, specializing in industrial robotics, control systems, and PLC programming. Armed with a robust academic foundation and hands-on experience from diverse projects, I am eager to contribute my knowledge and skills to a dynamic work environment. Ready to drive impactful results and advance engineering solutions through creativity and dedication. WORK EXPERIENCE

Michigan Technological University

Graduate Teaching Assistant Jan 2024 – Apr 2024

• Expertly lead dynamic PLC laboratories, guiding and mentoring a cohort of 60 students in practical technology application.

• Tailor instruction to provide personalized, hands-on assistance, reinforcing theoretical concepts and fostering strong troubleshooting skills among students.

• Diligently monitor and assess student progress, ensuring a seamless transition from classroom theory to proficient PLC implementation skills.

Graduate Research Assistant Jan 2024 – Apr 2024

• Acquired comprehensive proficiency in Ignition software by Inductive Automation, culminating in the achievement of the Ignition 8.1 Credential Certification.

• Developed supplemental laboratory modules for PLC courses, showcasing expertise in SCADA applications through data logging and display, as well as the implementation of alarm notification systems within customized web pages.

• Conducted rigorous testing of computer systems within PLC labs to ensure seamless integration with Ignition software, while adeptly troubleshooting any issues encountered. EDUCATION

Michigan Technological University. April 2024

Master of Science in Mechatronics

GITAM School of Technology. May 2022

Bachelor of Technology in Aerospace engineering

CERTIFICATIONS

FANUC CERT HandlingTool Operation and Programming, FANUC FANUC CERT 2D iRVision, FANUC

Ignition 8.1 Credential, Ignition (by Inductive automation) SKILLS

Ignition Software • Matlab • Simulink • Stateflow • MotoTune • MotoHawk • Python • MS Excel • SolidWorks • Ansys • RS Logix • FactoryTalkView Studio • Catia • XFLR • Open Rocket Software • LabVIEW • Roboguide • Servo Motor • PLC programming • Ladder Logic • HMI development • SCADA systems • Troubleshooting PROJECTS

Ignition SCADA system for a Programmable Logic Controller Mechatronics System Apr 2024

• Enhanced performance of a mechatronics system by refining and optimizing the PLC program, resulting in improved efficiency and functionality.

• Seamlessly integrated the mechatronics system with Ignition software by Inductive Automation, enabling comprehensive data logging and efficient alarm generation, thereby enhancing system monitoring and control capabilities.

• Developed a custom Human-Machine Interface (HMI) webpage utilizing Ignition software, offering intuitive control, and monitoring functionalities accessible across various systems, enhancing user experience and operational efficiency.

Developed a project focused on creating a Hybrid Electric Vehicle learning module utilizing Model-Based Control System Dec 2023

• Designed and authenticated a comprehensive Hybrid Electric Vehicle (HEV) learning module, employing diverse sensors, actuators, motors, and Electronic Control Units (ECU) through MATLAB and MotoTune software.

• Utilized Stateflow module to craft varied segments of an HEV, ensuring seamless integration and functionality.

• Enhanced operational efficiency by fine-tuning motor and engine blending factors, optimizing performance for smooth HEV operation.

Project on server-client communication. Dec 2023

• Proficiently utilized Visual Studio software to craft efficient and robust code, demonstrating strong programming skills.

• Developed programs leveraging the POP3 protocol, showcasing expertise in network programming and communication protocols.

• Engineered a server with the capability to store up to 10 emails and seamlessly execute operations as per the POP3 protocol, illustrating adeptness in server-side development and system architecture. Robotic-vision Material Handling System with a Centralized Programmable Logic Controller and Human Machine Interface. Apr 2023

• Developed and implemented a sophisticated material handling system adept at discerning object orientation and type, enhancing operational efficiency.

• Integrated a FANUC robot equipped with IR vision seamlessly into a PLC system, facilitated by a user-friendly HMI interface, streamlining control, and maximizing productivity.

• Designed a user-friendly HMI interface, ensuring intuitive operation and enhancing overall system usability for enhanced productivity.

Robot end effector 3-Suction Cup Gripper Dec 2022

• Analyzed and determined optimal pressure parameters for three suction cups, enhancing object lifting efficiency and precision.

• Designed and fabricated a specialized end effector tailored for handling plates and circular objects, streamlining the manipulation process.

• Developed a customized program enabling horizontal plate retrieval and seamless vertical shelf placement, optimizing workflow, and minimizing operational time.

Speed and position of the stepper motor control using data from the sensor. Dec 2022

• Engineered a real-time model to precisely control the speed and position of a stepper motor, integrating both light and ultrasonic sensors for optimal performance.

• Designed and implemented a user-friendly graphical interface using LabView, facilitating seamless interaction with sensor data and motor speed adjustments.

• Acquired comprehensive skills in GUI development and sensor-to-system integration, demonstrating proficiency in bridging data from sensors to motor systems efficiently. CO-CURRICULAR INVOLVEMENT

CORE MEMBER • EWB India, GITAM School of Technology • INDIA Aug 2018 - Sep 2021

• Engaged as an operational team member within Engineers Without Borders Student Body, contributing to impactful initiatives.

• Played a pivotal role in implementing digital classrooms in government schools, enhancing educational opportunities for underserved communities.

• Actively participated in diverse college events, fostering teamwork, and community engagement.

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