Air Force Maintenance Engineer

Umer Farooq

Contact

Phone & WhatsApp: +923*********

Email: ***.*****@*****.***

Address: House# F-15 CAA Colony, Karachi Airport, Pakistan.

LinkedIn: linkedin.com/in/umer-farooq-8a9b54b4

Experience

Highly skilled Engine/Fitter (LWTR) A&C B1 with 19 years of experience in Engine overhaul final assy bay experiences seeks a challenging role at your organization in current suitable position. Proven ability to perform a wide range of Engine Assembly and Disassembly tasks with a strong commitment to safety and quality.

Key Responsibilities:

●Engine Disassembly: Meticulously assembly & disassembly of modules and sub-modules of various jet engines (WP-6, WP-7, WP-13, RD-93, CF6-50C2, RB211, CFM56) following technical manuals.

●Engine Inspection: Conduct thorough inspections using borescopes and other tools to identify wear, damage, or defects.

●Metal Fabrication (as needed): Utilize metal fabrication skills to repair or replace minor engine components.

●Modifications Management: Manage modifications and ensure proper lockwire procedures after disassembly.

Engine Maintenance & Repair:

●Component Removal & Installation: Skilled at removing and installing various engine components, avionics harnesses, plugs, with life mismatch and cannibalization procedures.

●Engine Component Repair: Repair and replace engine components as needed, ensuring adherence to technical specifications.

●HPC & Bearing Housing Assembly: Experienced in building up HPC, central driving device and bearing housing assemblies.

●Engine Component Installation: Install components like combustion chambers, flame tubes, nozzles, igniters, etc., following technical procedures.

●Engine Balancing: Utilize force testers to ensure proper coupling and balance of HPT and HPC sections.

●Transmission Assembly: Perform transmission assembly and ensure free rotation of the fan.

●Engine System Installation: Install fuel manifolds, solenoid valves, and other engine systems according to specifications.

Engine Overhaul (Final Assembly):

●Daily Assembly Tasks: Maintain daily production cycle tasks for engine modules assembly, ensuring adherence to quality standards and timelines.

Engine Testing Preparation:

●Engine Testing Preparation: Prepare engines for testing after final assembly, ensuring all components are properly installed and operational.

●Engine Run-ups: Conduct engine run-ups while adhering to all regulations and documentation requirements.

Safety & Quality Assurance:

●Committed to maintaining a safe and clean work environment.

●Conducted all work in accordance with company policies, health and safety procedures, quality procedures, manufacturer and customer specifications, and industry regulations.

●Raised Non-conformance reports as necessary.

●Adherence to company's Quality Management Systems (QMS), Safety Management Systems (SMS), Environmental Management Systems (EMS), and all associated Business Manuals.

Technical Skills:

Proficient in using basic hand tools, special assembly and disassembly tools, precision measuring tools, gauges and torque devices.

Additional Skills

●Strong work ethic, self-motivated, and able to prioritize and manage workload effectively.

●Keen eye for detail and a commitment to quality standards.

●Excellent communication and interpersonal skills, fostering a collaborative work environment.

●Proactive and a quick learner, eager to expand knowledge and adapt to new procedures.

Achievements:

- Successfully overhauled and assembled 5000 engines, contributing significantly to the operational readiness of the fleet.

- Developed and implemented a streamlined process for the assembly and disassembly of engine parts, reducing turnaround times by 20%.

- Led a team that identified and rectified a critical fault in the HPT section, preventing potential engine failures and enhancing flight safety.

- Introduced a comprehensive training program for new technicians, improving team skills in engine maintenance, safety procedures, and quality control. - Spearheaded the implementation of advanced maintenance practices, resulting in a 30% reduction in engine downtime and a notable increase in operational efficiency. - Collaborated with engineering teams to develop innovative solutions for optimizing engine performance, resulting in enhanced fuel efficiency and extended service life of RD-93 engines. - Played a pivotal role in achieving ISO 9001 certification for the engine overhaul facility, demonstrating a commitment to quality management and adherence to international standards. - Initiated a proactive maintenance program that significantly reduced unscheduled maintenance events and minimized aircraft ground time, leading to improved mission readiness and customer satisfaction. - Actively participated in cross-functional teams to troubleshoot complex engine issues and implement corrective actions, fostering a culture of continuous improvement and excellence. - Received commendation for outstanding leadership during a critical engine overhaul project, ensuring seamless coordination between engineering, maintenance, and logistics teams, and timely delivery of mission-critical assets. - Demonstrated exemplary performance during audits and inspections by regulatory authorities, consistently achieving compliance with aviation safety regulations and industry best practices.

Education

2008: Aerospace Apprenticeship (DAE), Pakistan Air Force (As a Civilian Technician)

2011: B-tech Mechanical, Indus Institute of Technology

2014: AME (A&C ) LWTR (Aerospace) converted to B1 from CAA Pakistan.

2021: Mechanical Engineering (DAE), Hasani College of Technology

Courses

- Basic Gas Turbine

- Basic Airframe

- BSI (Borescope Inspection)

- SMS (Safety Management Course)

- MRM (Maintenance Resource Management)

- Fuel Tank Safety course

- Anti Corrosion course

- CTS Tools, IPC AND GSE Function

- Firefighting

- Type courses (WP-6, WP-7, WP-13 and RD-93 Engines)

Expertise

- Assembly and Disassembly

- Troubleshooting, Rectification, Rigging

- Modification, Repair, Over Haul, MRO specialist

Language

English, Urdu

References

- Nouman Haider

- Squadron Leader ES-1

- Phone: +92-320-*******

Muhammad Rizwan

- Warrant Officer PAF

- Phone: +92-310-*******

Aghar Iqbal

- Foremen, PAF

- Phone: +92-342-*******

Contact this candidate