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Field Operator Management System

Location:
Sadiqabad, Punjab, Pakistan
Posted:
February 19, 2024

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Resume:

Post Applied For: Field Operator

OBJECTIVE:

Work as "FIELD OPERATOR" with a progressive organization where, I can utilize my skills for improving operational performance and contributing substantially towards the growth of the organization.

ACADEMIC QUALIFICATIONS:

QUALIFICATIONS GRADE /

PERCENTAGE %

PASSING YEAR MARKS BOARD

High School

(Intermediate)

A-Grade (76%) 2011 838/1100 B.I.S.E MULTAN

SECONDARY

SCHOOL(Matric)

A-Grade (71%) 2009 753/1050 B.I.S.E MULTAN

TECHNICAL QUALIFICATION:

• 02 Years Apprenticeship Technical Training as (Chemical Plant Operator/Field Operator) at Fatima Fertilizer Company Ltd From 2012 to 2014. EXPERIENCE SUMMARY:

TOTAL EXPERIENCE: 09 Years (GAS TREATING PLANT / AMMONIA PLANT) I am Currently Working at Ammonia Plant as "Field Operator" on Following Units,

• NGBC COMPRESSOR UNIT • CO2 REMOVAL UNIT/AGRU

• SYNTHESIS UNIT(Coldbox LNG) • REFREGERATION UNIT

• AMMONIA STORAGE TANK • FLARE SYSTEM

Fatima Fertilizer Company Ltd,Sadiqabad Punjab Pakistan Ammonia Plant designed by “CF BROUN” (Re engineering by MW KELLOGG) having 1650 Mton/day capacity. Plant is fully equipped with most advanced technology controlled by DCS of YOKOGAWA JAPAN.

The Company is Certified:

• OSHA/DUPONT PSM (4.3 Score) • ISO 9001:2008 for Quality Management System

• ISO14001:2004 for maintaining Environmental standards

• OHSAS 18001:2007 Occupational Health & Safety Assessment Series standards Name: JAFAR HUSSAIN

Address: G-158 Township Fatima Fertilizer

Company Ltd Sadiqabad, Punjab Pakistan.

Mob.No: +923*********

E-mail : ad3qvc@r.postjobfree.com

Passport No: XU6905361

AWARENESS:

• PSM (Process Safety Management) • EMS (Environmental Management System)

• IMS (Integrated Management System) • HSE (Health Safety & Environment)

• PTW (PERMIT TO WORK SYSTEM) • LOTO/TO (LOG OUT,TAG OUT/TRY OUT)

• CCC (COMPRESSOR CONTROL CORPORATION /ANTI-SURGE CONTROL SYSTEM)

• ORA (Operator Round Automation) • DMS (Document Management System) SYNTHESIS & REFRIGERATION LOOP:

COLD BOX(LNG Experience):

Expander with generator is Cryostar, Cold Box Is "Linde" manufactured and Technology is owned by KBR.

Cold box installed on the syn gas compressor suction having

• Expander With Generator • Plate type exchangers • Purifier & Rectifier. DRYERS:

Two sets of dryers which remove NH3, CO2 & H2O from the process gas to avoid fouling in the cold box. Having mole sieve and Ceramic balls Catalyst (volume 34 m3).

SYNTHESIS LOOP:

Loop having radial flow Reactor S-300 basket (Catalyst volume 40 m3) Maximum Ammonia Conversion 16.5 %, Loop Pressure 200 kg/cm2, Start up Furnace, High Pressure Steam Waste Heat Boiler, Cooling Water Exchangers, Heavy Duty Chillers, Ammonia Separator and Ammonia Transferring Pumps.

COMPRESSOR UNIT:

NGBC COMPRESSOR:

Natural Gas Booster Compressor:

1 MW turbine with heavy duty centrifugal compressor. GAS COMPRESSION:

Air Compressor: Centrifugal Multistage, Gas Turbine driven(14MW Mark-VI Control SYSTEM)

Synthesis gas compressor: Centrifugal Multistage Turbine Driven Compressor. Refrigeration compressor: Centrifugal Multistage Turbine Driven Compressor. AMMONIA STORAGE TANK:

• Double wall Tank(5000Tons Capacity) • Flare System

• PD Compressors • Submercible Transfer Pumps • Heaters CO2 REMOVAL/AGRU UNIT:

CO2 ABSORBER: It consist of 05 packing beds of saddle rings with 30kg/cm2 operating pressure.

(STRIPPER): Lean and Semi lean Regenerator

METHANATOR:

It consist of nickel catalyst with 305 C operating temperature PROCESS CONDENSATE RECOVERY: It treats Process Condensate up to 60 ton/hr. TRAINING & COURSE ATTENDED:

• Steam Turbines • Gas Turbine(Mark-Vl) • Compressors • Pumps(Centrifugal &PD)

• Fire Diluge System • Process Control •Fire Fighting/Fire Warden • PTW(Permit to work) ACHIEVEMENTS:

Successful Handling of the Following Emergencies;

• Ammonia leakage

• Gas & Boiler feed water leakage

• Firefighting

• Cooling Water Failure

• Power Failure

• Instrument Air Failure

• Seal Oil Failure

SUCCESSFULL COMMISSIONING OF:

• NG Compressor "MAN DIESEL & TURBO COMPANY" - April-2017

• (NH3) Refrigeration Compressor "ATLAS CAPCO COMPANY" - August-2017

• New Coldbox "Linde manufacturing"with Turbo expander erection & Commissioning.

• Chemical cleaning of lines and Equipment.

• Steam blowing and Air blowing.

• Annual Turnarounds at Fatima Fertilizer Company Ltd (ATA-2014, ATA-2015, ATA-2017,ATA- 2019, ATA-2021, ATA-2023)

KEY ACCOUNTIBILITIES & RESPONSIBILITIES:

• Ensure continuity of operational issues and take necessary action.

• Capture all major highlights and constraints experienced.

• Carries out regular, detailed routine inspection rounds of all rotating and static equipment used in operations to ensure accurate and proper functioning of each item independently and in synchronization with other equipment.

• Carries out operational adjustments of a variety of valves and switches controlling fluid/gas flow rates, levels, pressure, temperature, and chemicals.

• Contributes to troubleshooting process upsets and abnormalities.

• Records field data on a regular basis by reading the gauges and instruments located on plant equipment in the assigned area.

• Logs and shares findings in case of significant deviations from the standard operating conditions.

• Facilitate the shutdown and start-up for turnaround, maintenance and inspection purposes with adherence to the Standard Operating Procedures (SOP).

• Provides support during emergencies as per the SOPs and instructions from operational leader.

• Facilitates in providing a safe working environment for maintenance work in the process area by isolation, depressurization and draining of equipment.

• Ensure staff working in assigned process areas adheres to Permit to Work (PTW) conditions.

• Follow up progress and completion of maintenance work.

• Performs minor maintenance work such as greasing, coupler gasket and O – ring replacement, painting, bolt tightening, lube oil replacement or topping up etc.

• Ensures proper housekeeping and basic equipment care in the assigned areas.

• Proper communication practice during shift handover and during work with team.

• Proper action during emergency situation without panic which make situation worst.

• Good Mind-set at works with others to apply their own experience to resolve the issue. PERSONAL DETAIL:

•Father’s Name: Muhammad Ali • Date of Birth: 02-06-1993

•Religion: Islam • N.I.C No: 366**********

•Marital Status: Married • Nationality: Pakistani

•Domicile: Vehari,Punjab Pakistan



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