v.prabhudass

Quality Manager

** ***** *

Month

814-***-**** vprabhudass31@g

mail.com

Profile Summary

My Engineering experience,equipped with quality

control function which would entail leading and

sustaining the organization to create the process and systems with the perspective of improving quality, where by I leverage my Ability to learn and continuously deliver my best.

Education

Work Experience

Mar 2022 - Nov 2023

Quality Manager

Alloy steel castings ltd

Material Selection, Internal Testing Standard Preparation

,Incoming Raw material check, pattern Method verification, Inprocess control( Chemical Composition, Temperature, Casting Solidification,Final inspection), Metallurgy Related verification (Microstructure,Hardness, Tensile Strength), Customer support (Final Product inspection, Customer Rejection Casting Analysis), Daily Casting defect analysis With CFT ( First stage and Final Stage),Field failure analysis,ISO document maintain( Process Record, Training Record, Product Record, Calibration Record,Internal and External process audit NC Closing, Daily & Monthly Rejection and improvement Action Report,Working Procedure,

Maintain Product Testing Standard, Spares Maintain, Safety audit Record, Continuous improvement Record, Control Plan Preparation),New Product development, All type of Core Competencies

Supplier Audit

Cost Reduction

Steel Casting

Iron Casting

8D

PPAP

Corrosion

Calibration

Capa

Fmea

7Qc

Rejection Control

Sand Casting

Customer Handling

Non Ferrous

Forging

Heat Treatment

ISO Audit

Metallurgical Testing

Melting

TS 16949

Technical Skills

Microsoft Excel

Microsoft Office

I am B. E metallurgy in 2003 batch. My total work

experience 20 years, 9.2 years iron & Steel casting Manufacturing Company Foundry Quality &

metallurgy lab Testing Response.11 years of

experience in Automotive industry.

B.Tech/B.E., 2003

Periyar University

Material rework done .

Nov 2021 - Feb 2022

QA Manager

ADMA Autocomponent Pvt Ltd

In coming material check and Inprocess control, Customer support and daily rejection analysis, Failure analysis,ISO document maintain

May 2010 - Nov 2021

Sr.Engineer

Iljin Automotive Private Limited

Regular incoming materials(Casting, Forging,Heat

treatment & Plating parts) metallurgical verifications ? Chemical, Micro, Hardness & Tensile strength testing done as per the Inspection Standard verified. Handling of metallurgical instruments, Spectro,Brinell, Rockwell, Micro Vicker Hardness tester,Metallurgical microscope, MPI tester, X-Ray Tester, SST machine, Adhesion, Pencil Hardness, Impact tester & DFT tester. Every three months all assembly subparts ES and MS supplier reports & samples received & verified with actual samples. The same Reports submitted to Customer. Daily supplier quality performance and improvement action monitoring done. Internal process audit Conducted as per the yearly plan(All assembly Lines). Supplier Process Audit - Sand casting(CI&SG Iron), Forging(Hot&Cold) and Heat Treatment (Annealing,

Normalizing, Hardening, Tempering) & Coating, Plating suppliers,Metallurgy Lab all equipment spare parts and Calibration maintaining. Having experience in PPAP/ISIR document preparation, Customer Handling &

Countermeasure submission. Having the knowledge of ISO/IATF-1649 documentation work.

Oct 2006 - Feb 2010

Enginner-lab

Alpump ltd

Job Role: In-charge of Mechanical and Metallurgical Testing Lab Carry out Microscopic analysis and study microstructure of the materials Analyze Chemical Composition of the metals and cast samples through spectrometer (Spectro Analysis) and give timely feed back to the production floors for efficient plant operation Test the mechanical properties of the materials (Brinell Hardness Test, Rockwell Hardness Test and Tension Test)

Rejection analysis and take corrective actions.

System Sand Analysis for Greensand Mould Making process Base Metal Preparation and charging ratio in Electrical Induction Furnace for required all Grades of Iron Nov 2003 - Sep 2006

engineer trainee

Engineer trainee and Jr.Engineer

process control, Raw material anal ayes, Molding,Melting, Jul 2003 - Oct 2006

Engineer

Personal Information

Date of birth 26-May-1980

Gender Male

Address

No 20, Kanniammankovil Street

,Keelakkaranai,Malrozapuram -

Post Kanchipuram -District -

603204 Mail ID

:ad3ozi@r.postjobfree.com

City Chennai

Country INDIA

Sakthi Auto Component ltd

PROCESS(Quality) Control Process Control Chemical composition control by spectro analysis. Metallurgical structure analysis and Mechanical properties testing.. Rejection analysis and take corrective actions. System Sand Analysis for Greensand Mould Making process.

Projects

0 Days

Heat Treatment

SPECIAL PROCESS FOR HEAT TREATMENT

Courses & Certifications

M.S OFFICE,M.S,WORLD,EXCEL,WINDOSE 2003

PGDCA

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