Materials Manager

RUBEN CALDERON

*** ****** *** **. ******* TX. ***28 PH: 915-***-**** E-MAIL: **********@*****.***

PRODUCTION CONTROL - MATERIALS MANAGER

PROFESSIONAL PROFILE

●Over 25 years of progressive experience in high volume automotive manufacturing Industry

●Proficient in IATF quality standards and internal certified auditor.

●Excellent in Planning, Organizing and Controlling Engineering Changes and Balance Outs.

●Proven experience in assuring minimal obsolescence in Raw Material and Finished goods, reducing inventories and avoiding airfreights.

●Excellent in HS&E elements (Workplace Traffic Management & Workplace Inspection), leadership with 0 LTAs and 0 MA’s recorded.

●Proficient in CMS (AS400), Oracle, QAD and SAP Materials Management Systems.

●Excellent Problem-Solving and Communications Skills; exceptional customer service ethics, Strong analytical skills and business judgment.

●Materials, Customer Service, Scheduling, Shipping and Receiving Departments management experience

●Bilingual: English and Spanish.

AREA OF EXPERTISE

●Production & Inventory Control

●Strategic Planning and Leadership

●Customer Satisfaction

●Continuous Improvement

●Problem Solving

●Kan-Ban

●J.I.T

●Supply Chain Management

●Master Scheduling

●VSM and Kaizens

●Materials Procurement

●Cross Functional Team Leadership

●C-TPAT knowledgment

●Toyota Production System

PROFFESIONAL EXPERIENCE

Materials Manager 2017- 2023

FXI (Santa Teresa N.M 88008) 2500 Airport Rd

Office Phone 575-***-****)

●Manage (Customer Service, Scheduling, Raw Material Procurement, Shipping & Receiving)

●Analize with Master Scheduler the next 8 weeks customer requirements and approve the daily production schedule to meet the releases.

●Review with Raw Material procurement analyst the disponibility and Open orders of the raw material.

●Review with production the daily attentment (Parts scheduled vs. Parts produced) and maintain the goal of 99.5%

●Daily meetings with Customer Service in order to maintain the goal of 99.5% on (OTIF) “On Time in Full”

●Verify the daily “Cycle count” results and maintain 98.5%

Production Control - Materials Manager 2002- 2016

Woodbridge Foam Corporation, SW Foam, El Paso Texas 79934

●Analyzed Customers Releases (830) for 22 customers and update our CMS system with new information in order to run MRP.

●Managed 11 employees (Warehouse Supervisor, Material s controller, Customer Service and 8 forklift drivers). Provide a daily Production Schedule and Pour Line Schedule based on Customer Daily Requirements (862 Reports).

●Create the Daily Shipping report based on Daily Customers Requirements.

●Managed and Solve the Daily Operational problems (BOM’s, Discrepancies, Raw Materials back orders, Customers Increases / Decreases, Production delays)

●Run the MRP and verify that our Suppliers get our Raw Materials order.

●Create the Daily Shipping list

●Perform the Month End Inventory

Production Control Manager 2000-2002

Alcoa Fujikura Ltd, El Paso TX.

●Managed production schedules to fulfill forecast orders of up to 300 parts weekly.

●Reduced company’s premium freight charges by 30%

●Reduced finished goods inventories by 20%

●Monitored Engineering Change meetings with the support group (Design Engineering)

Monitored balance out production quantities and start up new model year products.

Master Scheduler Manager 1997-2000

Alcoa Fujikura Ltd, El Paso TX.

●Responsible for conducting the operation planning meeting and presents the production plan and the impact of changing scenarios.

●Manage the constraints of supply capacity, generating and maintaining a realistic production schedule.

●Developed master schedule for 300 automotive wire harnesses for four manufacturing plants in Juarez, Mexico.

●Determined inventory levels (8 days as Max- 5 days as Min.) based on weekly demand, shipment frequencies and capacities of the five manufacturing plants.

●Monitor and report consistency with the production plan to upper Management.

●Execute master schedule policies such as time fences, determination of safety stock quantities.

●Reduce obsolete finished goods materials based on Engineering Changes or Balance Outs.

Program Manager 1995-1997

Alcoa Fujikura Ltd, El Paso TX.

●Create Timeline report for Windstar and Econoline programs and follow up on all activities to comply successfully with the company’s goals.

●Monitored weekly meetings to ensure completion of programs and projects.

EDUCATION

Universidad Autonoma de Cd. Juarez Chih. 1996-2000

*B.A., Business Administration

Lean Manufacturing Customized Program

Michigan University College of Engineering 08-17-2007

3 Weeks Program

APICS ( Association of Production and Inventory Control) 10-01-2006

The Dale Carnegie Course: Skills for Success 10-10-2019

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