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Global Program Manager

Location:
Lake Orion, MI
Salary:
$190k+
Posted:
January 09, 2024

Contact this candidate

Resume:

Dr. Brenton T. Bailo

*** *. ********* ** - **** ORION, MI 48362

CELL 248-***-****

EMAIL: ad2lgq@r.postjobfree.com

HTTPS://WWW.LINKEDIN.COM/IN/DR-BRENTON-BAILO-B3691611/

EXPERIENCE

Stellantis/FCA Group LLC. June 2016 - Current Auburn Hills, MI

EE Hardware and Software Head of Global Project Management Jan 22-Current

Oversee Global Project Design, Cost, and Quality

Offshore Resource Realization & Standarization of costing

Global Process Harmonization

Setting Global Key Product Indicators (KPIs) and Standardization Plans

Warranty / Lessons Learned / Value Optimization

Global Chip Shortage follow up

Lead global team of 7 Regional Program Managers with 129 Project Chiefs

EE Global Program Manager - eSwitches and Mechatronics June 20-Dec 21

Lead Global Program & Design reviews

Group KPI follow-up

Global Cost, Timing, Headcount (FTE) across all platforms

Warranty / Lessons Learned / Vehicle issue reviews

Component Releasing & follow up

Design Integrity Responsible – Electrical Engineering Nov 17-May 20

Eng. Quality with 5 IR Eng, 1 GD&T Eng, and a team in Southeast Asia (3-8)

Creating a process of cross checks of DVP’s, Eng. Standards, DFMEA’s, & Design Practices

Logbook responsibility with cross check of Math, assigning organizational ownership, and follow-up

Program Scorecard responsibility with monthly Director level report-outs

Team Building, Networking, & Training to develop new engineers

Interim EE Design Manager (Sept 17-Jan 18)

Dimensional Leader – Electrical Engineering Jun 16 – Oct 17

Direct DREs on Gauging and Measurements Data

Update Part Inspection Standards and GD&T for supplier quote packages

Follow up on Step releases of 2D drawings

Completing tolerance stacks for packaging, clash & clearance

Dimensional Standards creation for EE

Design and interface suggestions for manufacturing

Dimensional Training of EE Design and Engineering staff

Laser Scanning with Handy Scan at QAF events

Interim EE Design Integrity Responsible (July17-Oct17)

Faurecia Interior Systems January 2004 – May 2016 Auburn Hills, MI

Director of Program Quality – GM/FCA/Nissan/EVs Aug 14 – May 16

Oversee the opening of the San Luis Potosi Plant, MX with supporting quality, lab set-up, and equipment purchases

Oversee the expansion of the Saltillo, MX facility and lab expansion with new OEM PPAP’s

Oversee the Daily Operations of the Program 5 Quality Engineers, 5 Supplier Quality Engineers, 12 Plant Quality Managers, 1 Warranty Manager, 2 Harmonization Managers, + Extended Staff

Follow quality deliverables for all NAFTA facilities

Understand and meet Customer Deliverables and Quality Targets

Train/Mentor Faurecia employees in 7 Quality Basics, Geometry, & Gauging

Present Faurecia Quality aspects in OEM Technical Reviews

Implement ISO/TS, FES standards, Plant Start-up, Control Plans, FMEA Reviews, Gate Reviews, Boundary Samples, GP-12, 8Ds, APQP, Poke-Yokes, Lab & Equipment, Specification, Supplier Requirements, Gauging, Data Reviews, Harmony: Color Grain Gloss Reviews, Customer Warranty, etc.

Dimensional Engineering Manager Mar 11 – Aug 14

Rebuild the group, supplimented with Offshore Best Cost Resources

Oversee the Daily Operations of the Dimensional & Metrology Groups (6-9 employees, 1 supervisor)

Understand and meet Gross Cost, Equipment Budgets, & Headcount

Implement 5S, ISO/TS, and FES standards

Customer Negotiation and Concept evaluations from stack analysis

Customer Quoting for Gauging and follow-up

Root Cause Analysis for fit and finish

Train/mentor Faurecia employees in Dimensional Convergence

Processes overseen: Calibration, Faro, CMM, Laser Scanning, Blue Light Scanning, Fit & Finish measurement, GD&T, Tolerance Analysis, Catia V4/V5, UG, GDM, VisView, Data Point Creation

Plant Manager – R&D Operations Jan 08 – Feb 11

Oversee the Daily Operations of the Research and Development Plant (6 -82 employees, 9 supervisors)

Understand and meet Gross/Net Costs, Equipment Budgets, & Headcount – budget $8 million annually

Implement 5S, ISO/TS, and FES standards

Logistics control and inventory control at 2 sites and 4 suppliers

Sight Layouts and Efficiency Requirements

Processes overseen: Assembly, Cut & Sew, Gluing, Pressing, Ultrasonic Welding, Hot Knife, Protofab, Painting, new technology prove out

Products overseen: Consoles, Door Trim, Front End and Door Modules, IP / Cockpits

Quality Systems Leader / Health Safety & Environment Auditor

New business development (Quoting and Customer follow through)

CAPEX equipment planning

Development of employee training plans

Implementation of Corporate Global Initiatives

OEM Customers – Chrysler, GM, Ford, VW, BMW, Nissan, Fiat, Mercedes

Certified Trainer for Faurecia University Jan 06 – May 16

Dimensional Convergence from Concept to Production & Gauging

Design Concepts – Fit/Finish and tolerance stacks

Engineering Manager Jan 04 – Jan 08

Oversee the Daily Operations of the Dimensional, Metrology, & 2D Documenting Groups (9-18 employees, 3 supervisors)

Understand and meet Gross Cost, Equipment Budgets, & Headcount

Implement 5S, ISO/TS, and FES standards

Customer Negotiation and Concept evaluations from stack analysis

Customer Quoting for Gauging and follow-up

Root Cause Analysis for fit and finish

Meeting India cost and workload initiatives

Processes overseen: Calibration, Faro, CMM, Laser Scanning, Fit & Finish measurement, GD&T, Tolerance Analysis, Catia V4/V5, UG, GDM, VisView, Data Point Creation

Textron/Collins & Aikman January 2000-January 2004 Troy, MI

Senior Product Engineer Hard Trim, Doors, & Consoles Mar 02 – Jan 04

Manage Engineering Costs and Changes 2004 Durango Hard Trim

Follow and update DFMEA and PV testing

Following Tooling & Materials for cost and quality

Launch team member at the Havre de Grace, MD facility 8 months

Newark, DE - OEM Plant Liaison

Senior Dimensional Engineer Feb 00 – Mar 02

Lead small group of 2 -3 documenters

GD&T on Dodge Durango & Dodge Dakota

Dimensional Stack Studies

Root Cause Analysis

2D layout drawings

Dimensional Control Systems March 1996- February 2000 Troy, MI

Dimensional Engineer @ DaimlerChrysler Auburn Hills Jan 98 – Feb 00

Interior Trim GD&T / Gauging

Supplier Quality Reviews

BIW and weld line set-up

Launch team member in Toluca Mexico, 14 months

Engineering coordinator between US and Mexico, 4 months

Dimensional Engineer @ GM Flint Mar 96 – Jan 98

Interior Trim GD&T

Gauging

EDUCATION

July 2019 – Oct 2019 FCA SBT Greenbelt Auburn Hills, MI

FCA DFSS, Reactive & SBT Certifications

June 2017 – Dec 2017 FCA Leadership Program Auburn Hills, MI

Harvard Business Mentor & Leadership Program

Sept 2007 – May 2015 Walsh College (ASBCA Accredited) Troy, MI

Doctorate of Management in Executive Leadership (now DBA)

April 2006 – Aug 2007 Walsh College (ASBCA Accredited) Troy, MI

M.S., International Business (now MBA International Business)

Jan 1994 – Dec 1998 Eastern Michigan University Ypsilanti, MI

B.S., Computer Aided Design & Manufacturing (now Mechanical Eng.– ABET Accredited)

Aug 1991 – Dec 1993 Oakland Community College Auburn Hills, MI

Assoc., Liberal Arts & Sciences

Work Knowledge Programs:

Advanced GD&T, Quality, Statistics, SPC, Problem Solving, PPAP, PSO, DOE, QRCI, DFMEA, PFMEA, Control Plans, the Teguchi Method, TQM, DFSS, Six Sigma Reactive, Design for Innovation, Program Management

Product/Process Safety, 7 Step, 8D, Knowledge Management, APQP, PPAP, 5Why

Conflict Management, Teamwork, Leadership, Team Building, Innovation Management, Management Communications

Finance for non-financial personel

Program Launches:

GMX320, triplets (Bonn, Delta 88, La Sabre), CTS, STS, Cruz, Equinox, Malibu, Traverse, Enclave

Ford: Fiesta, Focus, Expedition, Explorer, F150, Mustang

Chrysler/FCA/Stellantis: PT, Durango, Dakota, Sebring, JSD, DT/TRX Truck, Wrangler Truck, Wrangler Unlimited, Pacifica, WL, WS, Compass, STLA Lrg (Large Cars), STLA FRM (Truck), STLA Brain (AutoDrive)

BMX: X5 & X6

Nissan: Rogue, Armada, Pathfinder

Mercedes: C-Class

VW: Golf, Beetle, Jetta, Passat

COMPUTER SKILLS

Office Products:

Excel, Outlook, Works, Word, Power Point, Teams, Publisher, Lotus Notes, Project, Gmail, Google Suites

Graphics Packages:

NX, Catia 4, Unigraphics 14, Auto CAD 9/12/13/14, VisView, VisPro

Data Management Packages:

1DCS, GDM3D, CM4D, DataMyte, GOM, TeamCenter, SharePoint, DAP, gDAP, CKM, Logbook, E-BOM

PATENTS, PUBLICATIONS, & SPEECHES

Writing Provisional Patent on Single Motor Cinching Latch to be filed Mar 2024

Wrote Patent filing 160534-000110US, May 2022

Wrote Provisional Patent Application Ser. No. 63/189,553, May 2021

Patent Defense Publication 2018 – Wiring GD&T Application and Measurement of Flexible Components

Patent 2016 – Adjustable door line seam for premium vehicles

Patent Defense Publication – 3D bladder and pressless vacuum forming

Patent Defense Publication – Ovenless bladder wrapping

Copyright 2015 – Exploring Organizational Communication between Parent Companies and Offshore Resources

2015 MBAA Conference Chicago - Management Challenges of Parent Organizations & Offshore Suppliers: A Multi-Industry Qualitative Study

2016 MBAA Conference Chicago – Exploring Cultural Differences in Global Organizational Communication

STUDENT MENTORING

2013 April – Student workplace education mentor – Tec de Monterrey de Toluca, MX

2013 Nov – Leaderships skills in the workplace – Kettering University, Flint

2014 Jan – A day in the life – Oakland University, Rochester Hills

2017 Nov – What if Electrical Engineering – Purdue University CIE student group, Auburn Hills

AWARDS & RECOGNITIONS

America’s Registry – Automotive Engineering Professional of the Year 2015

Stathmore’s Who’s Who- Automotive Design Professional of the Year 2012, 2014, & 2016

America’s Registry of Outstanding Professionals – Engineering’s Top 10, 2014

Continental’s Who’s Who – Pinnacle Professional of the Year, 2013

COMMUNITY ENGAGEMENT

ASME Y14.5 Subcommittee Member on Flexible Part Standards, 2011-2017

President Board of Zoning Appeals - Village of Lake Orion, 2012 – Current

Parent Teacher Organization International Academy OKMA Bllomfield Campus – Copresident (Junior Class) 2022-Current

School Board Member – St. Joseph LO, 2019

Past affiliate of ASME and SAE

Speaker of Intermediate Spanish

NCAA Wrestling Official 14 years

MHSAA Wrestling Official 19 years

Volleyball Coach – 4 years St. Joseph MS/Elm, 2016-2020

References Available Upon Request



Contact this candidate