ANIL DNYANESHWAR SATKAR

Permanent Address ( India )

House No. 7/1169,Apartment Bakulbag,

Flat No. B-11.Bramhan Ali, Moti Chwok,

A/P Rajgurunagar, Tal. Khed, Dist-Pune.

Pin No-410 505.

State-Maharashtra ( INDIA )

Phone : Mobile: +918********* / +919*********.

E-Mail: ad2900@r.postjobfree.com

MECHANICAL TECHNICIAN.

(I.T.I Sheet-Metal Mechanical)

Professional with 18 yrs of insightful experience seeks challenging assignments across industries

OBJECTIVE

Seeking assignments in Gantry Robots, Industrial Robots, Industrial Conveyors, Press-Automation, Automobile body works (sheet-metal) Press-Machine cum Die Setter, Commissioning, Application & Maintenance, Improvement with high growth oriented organisation.

PROFESSIONAL SYNOPSIS

I.T.I. in sheet-metal mechanical cum press machine & press automation, maintenance with over 18 years of rich experience in Gantry Robots, Industrial Robots, Industrial Conveyors, Press-Automation, Automobile body works (sheet-metal) Press-Machine Cum Die Setter & Commissioning, Application & Maintenance.

ORGANISATIONAL EXPERIENCE

ORGANISATION:- S C.OLESCH IMPEX S.R.L.

Romania Brosov – 500113.

OLSTRAL AUTOMATION & ENGINEERING SYSTEM.

Romania Brosov.

EUROPE (www olstral.co.ro)

DEPARTMENT:- Automation service & technician.

Career path:- 25/05/22 to 12/11/22

COMPANY PROFILE:-

Automation service company in Romina to provided all types of CNC machine, Robots, commission, installation shop flowe automation system in Europe countries. & CNC machine bearing parts manufacturing & AMC Service provider.

2. BENTELER AUTOMOTIVE INDIA PVT. LTD. PUNE ( www.bentelerindia.com )

ORGANIZATION : BENTELER AUTOMOTIVE INDIA

PVT LTD.

DEPARTMENT : Production Dept.

Designation : Executive Production Cum Maintenance( Setter-Mechanical Technician )

Career Path: 09/10/2013 to 17/12/2019.

COMPANY PROFILE:

The Benteler Group is internationally active with its business divisions Automotive. Since its foundation in 1876, four generations of the family have contributed to shaping the Group. The business divisions – Benteler Automotive, Benteler Stahl/Rohr and Benteler Distribution – operate under the parent company Benteler International AG. Benteler always maintain QM System and QM principles contained in the international standards.

Responsibility & JOB DESCRIPTION:

Responsible for production of quantity as per target.

Responsible for timely delivery & achieved production target.

Maximum utilization of available resources with higher efficiency.

Drive process improvements to enhance production standards, Quality,Safety,Customer satisfaction, and cost efficiencies.

Line Balancing for reducing cycle time.

Robot teaching & fixture modification.

TPM & basic robot maintenance.

Search and identify new technology requirements for ongoing Improvements.

Work with German experts ( Robot maintenance )

Coordinating with cross functional team from various departments.

Motivating the team for Continual improvement & Continuous improvement.

Provide Operating Engineer(OE) necessary information for product quality improvement.

Implementing the Poka-yokes and kaizen to strengthen the process.

Train employee to analysis the Welding defects to Improve in Quality.

Working on ABB robotics Welding cell.

Manpower allocation & Manpower handling.

Optimum utilization of resources.

Monitor & improve man, machine output & its accuracy.

Maintain daily day to day production summery records & calculate cell wise OEE.

Attending Breakdowns in-time & minimizing Machine Idle Time

Plan day to day activities and Maintenance work completed and work as per activity plan.

Salary Drawn: Rs. 660.000 PA.

http://www.iso.org/iso/en/CatalogueListPage.CatalogueList?ICS1=3&ICS2=120&ICS3=10&scopelist=

3. GUDEL INDIA PVT. LTD. PUNE -11. ( www.gudel.com )

Org. Profile : A GUDEL group of Company. Having the Head office @ Industrie Nord CH-4900 Langenthal Switzerland & Business Centers in 19 Countries. The GUDEL India is one of them & which is Head of Business for Asian Countries. The organization is engaged in Supply of complete System(Automated) for manufacturing- Great Solutions for Smart Application in “Automotive,Robotics, Aerospace, Food, Glass, Wood, Press-Automation, Beverages, Tyre, Solar, Windmill & Logistics.

ISO 9001 : 2000 Certified.

Designation : TECHNICIAN MECHANICAL (Customer Service Dept.)

Career Path: 08/08/2008 to 30/06/2013.

CURRENT PROJECT: FIAT INDIA AUTOMOBILS LTD @ RANJANGAON PLANT –PUNE-10.

(POWERTRAIN) MACHINE SHOP & ASSLY. SHOP.

PROJECT DESIGNATION: SITE INCHARGE.

FIAT AMC OF MECHANICAL MAINTENANCE & BREAKDOWN SUPPORT OF POWERTRAIN REQUIREMENTS.

(ie. Assy. Line Conveyors, Gantrys for Crank Line, Block Line, Fire Block Line, Head line, Fire

Line, Crank-Shaft Line (Machines).

AMC Date in Fiat: 01/01/ 2010 to 30/04/2013 –MAINTENANCE TECHNICIAN (MECHANICAL).

Key result areas: MAINTENANCE –Machine & Assly. Shop for Mechanical Maintenance

A] Breakdown Maintenance of GANTRY, ROBOTS, CONVEYORS, MACHINE FIXTURES, SOMMER

AUTOMATIC GRIPPERS ETC…

Work-out plan for Breakdown Maintenance.

Work-out plan for material requirement.

Allotment of Breakdown work to Supervisors & Workmens.

Attending Breakdowns in-time & minimizing Machine Idle Time

Finding root-cause of Breakdown.

CNC machine auto loading component by robotics Gantry mechanical aliment.

CNC machine ball screw- CNC guideways – Gantry Robot guideways replacement.

Robotics axis change, Robot gear box oil change, Robot gripper change.

Corrective & Preventive Actions for “Root-cause of Breakdown.”

Implementation of Corrective & Preventive Actions.

Measuring effectiveness of Corrective & Preventive Actions.

Preparation of Costing for Breakdown Maintenance.

Documentation of “Preventive Maintenance”.

B] Preventive Maintenance of GANTRY, ROBOTS, CONVEYORS, MACHINE FIXTURES, SOMMER

AUTOMATIC GRIPPERS ETC…

Planning of Preventive Maintenance.

Preparation of Checklist for Preventive Maintenance.

Scheduling of Preventive Maintenance.

Work-out plan for Material requirement.

Work-out plan for Preventive Maintenance.

Allotment of Preventive Maintenance work to Supervisors & Workmens.

Conducting “Surprise Audit” for Preventive Maintenance.

Measuring effectiveness of Preventive Maintenance.

Preventive Maintenance Training to Production Peoples.

PROJECT COMPLETED:

C] TATA – FIAT @ Ranjangaon. (SDE & FIRE Engines)

PROJECT DESIGNATION: TEAM MEMBER.

Key result areas:

ERRECTION, COMMISSIONING & PROOVING OF

COMPLETE -

Cylinder Head & Cam-carrier machining line Gantrys & Conveyors.

Cylinder Block & Block Fire line Gantrys & Conveyors.

Installation of Engine Assembly line. (Conveyours )

Gantry System for Loading/Unloading of 4 Cylinder Block in Heller Machine. Lower / upper cyl. Head- comau m/c & Press-Automation systems.

SERVICING

Attending & Resolving Service problems at Customer end (ie. FIAT AUTOMOBILES INDIA LTD.).

Tata-Motors, L&T Mumbai, Primmer Automobiles, Bajaj Auto Ltd, Maruti Motors Ltd. JCB .India ltd & other automobile company in India. Etc…

SPECIAL TRAINING @ GUDEL INDIA-PUNE.

Undergone the Special Training @ Gantry Automaton/Robotic Automation/Floor Automation with Siemens 840D Control basic training for a period of three months. Which has covered?

Gantry Assembly,Robot Assembly, Conveyours Assembly Errection, Commissioning & Proving of Complete Cylender Head & Cylender Block, Machine Assembly Engine Assembly line.

Salary Drawn: Rs. 336000. PA

4. M/s. PRECISION AUTOMATION & ROBOTICS INDIA LTD., PUNE-41. ( www.parirobotics.com )

Org. Profile : PARI- has the experience of deploying highly economical and reliable automation solutions, Customers world- over, like “ General Motors, Fiat motors India, Tata Motors Ltd, Bajaj Auto Ltd, Maruti Motors Ltd, Mico Ltd, Knight Ltd, Godrej GE Ltd, Tvs Suzuki, Asia Motors Work, Hind motors Ltd, BARC, RCI, have chosen PARI as their Automation partner.

ISO 9001: 2000 Certified.

Org. Profile: The organization is engaged in manufacturing automation parts,

ISO – 9001(2000) Now exports to Europe& UK.

Designation : Mechanical Fitter ( Commissioning Department )

Career Path : 10 /02 / 2006 to 30 /07/ 2008. –FITTER (MECHANICAL). Commissioning Department.

Key result areas:

ERRECTION, INSTALLATION, COMMISSIONING & PROOVING OF COMPLETE Body shop fixtures ( Body side, Roof, Front Panel, Engine Room, Dash Assy., Press-automation Line, Grank-shaft robots line,

Conrad line automation line. Tyre assly. Line.

A] ERRECTION, INSTALLATION, COMMISSIONING & PROOVING OF COMPLETE

Technical discussion with customers shop flower as per requirement of system.

All field support provided to customer.

Plan day to day activities and commissioning work completed and received certificate. And work as per activity plan.

Fabrication drawing of equipment frames panels, supporting structures /using various types of structural section, plates / Kuka & ABB Robots etc.

• Install, align, take apart and move stationary

industrial machinery and mechanical

equipment,Such as pumps, fans, tanks,

conveyors, furnaces and robots gantry’s

according to layout Plans using hand and power tools

Operate hoisting and lifting devices, such as cranes, jacks and tractors, to position machinery and parts during the installation, set-up and repair of systems.

I have knowledge about various piping / Ducting, civil & foundation & grouting bolt.

Inspect and examine machinery and equipment to detect and find irregularities and malfunctions .

Install, troubleshoot and maintain power transmission, vacuum, hydraulic and pneumatic systems.

Experience in preparing piping / Ducting layout, sections and isometric piping drawings.

Adjust machinery and repair or replace defective parts.

Operate machine tools, such as grinders, to fabricate parts required during overhaul, maintenance or set-up of machinery

Basick Electrical Works – Commissioning / Interfacing / witness production trials.

Clean, lubricate and perform other routine maintenance work on machinery.

Construct foundations for machinery or direct other workers to construct foundations.

Assemble machinery and equipment prior to installation by using hand and power tools and welding equipment

Technical documentation and Field support.

Robot Commissioning & Application – Welding / Sealed / Handling / Measuring etc

To providing all customers with quality products and services that continually meet and exceed customer expectations.

Detect and troubleshoot irregularities and malfunctions, Install machinery and mechanical equipment, Repair or replace defective machinery parts, Perform routine maintenance work on machinery.

Experience in installation / after sales service / Maintenance of automation systems

Knowledge of Pneumatic / basic Hydraulic systems, able to communicate in Marathi - Hindi / English.

OPRJ-455 – Body side gantry system in weld shop- Pick and place the component with siemens 802D controller.( Basic Knowledge PLC )

OPRJ-169- Cylinder head block disel and petrol conveyor line in engine assly system. Block head movement controller using S7-300 PLC.

OPRJ-523- Cylinder head block transfer system with 802D siemens controller.

OPRJ-536- Transaxle three axis gantry system with 802D & 840D Siemens controller place in heat treatment plant.

OPRJ-523-Over- head conveyor system. Head repair conveyor system. Head washing conveyor system.

Main Assly conveyor systems.

RI and End Play Machine. (Crank Shaft Torque to turn Measurement )

TOD Piston Loading Machine ( Turn Over Device 135 Degrees )

TOD Dicor Block Machine (Turn Over Device 180 Degree )

Piston Topping Machine. ( New Dicor Block Petrol & Diesel )

Crank shaft seal leak testing Machine. ( New Dicor Block Petrol & Diesel )

Head Dropping Manual Machine. ( Dicor Block Petrol & Diesel )

Crank Shaft TTT Machine. ( Dicor Block Petrol & Diesel – Camshaft Torque To Turn Measurement )

Aluminum Return Pallet Converyor System Engine Block Assly Shop

OPRJ-727- Crank-Shop-Five axis gantry system with 840D Siemens controller place in Tata-Fiat Engine plant.

ISI Robotics (Sweden Systems) Installation in “Asia Motors Work India Ltd. “Press-Shop.

press part grippers vacuum type, clamp type, quick exchange grippers, adjustable gripper frames, etc. Nests & Referencing stations, gauging, jigs, crowders, orientation stations, lubricators, etc.

LOADING / UNLOADING ROBOTS- (PM-Series servo, PA-Series pneumatic, PF & PT-series floor mounted) allow high speed loading and unloading of the components from the presses.

INTER-PRESS SHUTTLES- (PS- Series) Allow transfer of components from press to press in a referenced components on a suitable “ Nest”.

Work-out plan for Material requirement.

Work-out plan for Preventive Maintenance.

Allotment of Preventive Maintenance work to Supervisors & Workmens.

Salary Drawn : Rs. 1,80,000 PA

5. M/s. TATA MOTORS LTD., PUNE-18 (www.tatamotors.com )

Org. Profile : A well known AUTOMOBILE INDUSTRY- with ISO – 9001(2000)

Presently fully engaged in manufacturing of Cars, Trucks, Chassis, Etc…

Designation : Sheet-Metal Cum Press Machine Operator & Die-Setter. ( Prod. Dept.)

Career Path : From 19/02/1996 To 15/09/1996.

From 09/01/1999 To 25/08/1999.

From 20/10/2000 To 29/05/2000.

Key result areas:

A] PRESS OPERATOR & PRESS SHOP DEPARTMENT :

Sets stops on machine bed, changes dies, and adjusts components, such as ram or power press, when making multiple or successive passes.

Press and Press Brake Machine Setter and Set-Up Operators, Metal and plastic.

Operates power press, power brake, apron brake, swaging machine, foot-powered press, hydraulic press, or arbor press according to specifications.

Installs, aligns, and secures gears, holding fixtures, dies to machine bed, using gauges, templates, feelers, shims, and hand tools.

Plans sequence of operations, applying knowledge of physical properties of metal.

Selects and positions flat, block, radius, or special purpose die sets into ram and bed of machine, using hoist, crane, measuring instruments and hand tools.

Observes machine operation and Press-Automation works examines cut strips for flatness, holes, burrs, and surface defects.

B] : SHEETMETAL WORKS IN PRDUCTION DEPARTMENT :

Use laser or plasma cutting equipment, numerically controlled or computerized equipment, hand and power shears and snips and light metalworking equipment to cut, drill or punch, bend and shape sheet .

Mechanical -- Knowledge of machines and tools, including their designs, uses, repair, and

maintenance.

Reading blueprint drawing.

Operation Monitoring -- Watching gauges, dials, or other indicators to make sure a machine are working properly.

Mathematics -- Using mathematics to solve problems.

Equipment Selection -- Determining the kind of tools and equipment needed to do a job.

Science -- Using scientific rules and methods to solve problems.

Quality Control Analysis -- Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

INTER-PRESS SHUTTLES- (PS- Series) Allow transfer of components from press to press in a referenced components on a suitable “ Nest”.

Testing, Dismantling & Packing of Machines.

Equipment Maintenance -- Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

Salary Drawn : Rs. 1,14,000 PA.

6. M/s. Marloni Termo Sanitari (India ) Ltd., M.I.D.C. Chankan-04.

Org. Profile : A well known HOME APPLIANCE INDUSTRY- with ISO – 9001(2000)

Presently fully engaged in manufacturing of Water heater & Solar water heater, Home appliance parts Etc…

Designation : Mechanical Technician ( Prod. Development Dept.)

Career Path : From 01/04/2000 To 16/10/2000. ( Product Development. Dept. )

Working with Logistics for Planning, Scheduling & handling of Machines

Developing, Designing, or products, including machine works.

Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Adjust production equipment / Machinery setup. & Clean equipment or Machinery.

Install equipment or attachments on machinery or related structures.

Set up production equipment or Machinery.

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Providing documentation, detailed instructions, drawings, or specifications to tell others about how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained.

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Developments of components at Customer end (If required).

Attending & Resolving Service problems at Customer end.

Salary Drawn : Rs. 78000 PA.

7. M/s. Blue-Gold Engineering Company Pune-30

Org. Profile : A well known Electrical Panel Mfgrs. -

Presently fully engaged in manufacturing of Electrical Panel & Sheet-Metal Press parts-- Etc…

Designation : Sheet-Metal Cum Press Machine Operator & Die-Setter. ( Prod. Dept.)

Career Path : From 07/008/2001 To 11/01/2005.

Measures workpiece and verifies dimensions and weight, using micrometer, template, straightedge, and scale.

Selects and positions flat, block, radius, or special purpose die sets into ram and bed of machine, using hoist, crane, measuring instruments and hand tools.

Set up or set up and operate power-shear or slitting machines to cut metal or plastic material, such as plates, sheets, slabs, billets or bars, to specified dimensions and angles.

Installs and aligns knives, disk cutters or fixtures to shear, bevel, or trim fabricated items

Tests and adjusts cutting speed and action, according to specified length of product, using gauges and hand tools.

Lifts workpiece manually or by hoist, and positions and secures against guides and stops.

Observes machine operation and examines cut strips for flatness, holes, burrs, and surface defects.

Operates shear or slitter that cuts or shears metal, such as plates, sheets, slabs, billets, or bars, to size.

Salary Drawn : Rs. 48000 PA.

Educational Data :- Technical & Schooling :

Course

Certificate

Collage / School

Board /

University

Year of

Passing

Percentage of Marks

I.TI. Trade,

( Sheet-Metal- Mechanical )

I.T.I.

Manik Doh,

Junnar,

Dist-Pune.

Govt. of

Maharashtra,

( INDIA )

1994-1995

66.57 %

H.S.C

( High-School )

H.R.M. Collage,

Ragjurunagar,

Dist-Pune.

PUNE

Maharashtra,

( INDIA )

1993-1994

45.66 %

S.S.C.

( Primary-School )

M.G.V.School,

Ragjurunagar,

Dist-Pune.

PUNE

Maharashtra,

( INDIA )

1990-1991

41.00 %

Light Motor

Vehicle

Famous

Driving

School Pune

PUNE

Maharashtra,

( INDIA )

1993-2029.

Place : Rajgurunagar (Khed) Dist- Pune, Maharashtra.

Date : 25/07/23

Mr. Anil D. Satkar.

PERSONAL DETAILS

Date of Birth : 11th September 1971.

PASSPORT : Passport No. : S6519334. Expiry Date : 15 / 08 / 2028.

UNIVERSITY OF CAMBRIDGE : International English Language Testing system. ( IELTS ) ESOL Examinations ( idp-Education Australia IELTS ) British Council.

IELTS BAND : Listening- 4.5 /Reading-3.0 / Writing- 5 /Speaking-6 (Overall Band Score=4.5 )

Exam. Date :- 2008.

COMPUTER LITERACY : Maharashtra State-Certificate in Information Technology. ( MS-CIT )

( Basic Hardware Knowledge, Ms-Office, Outlook Express )

Contact this candidate