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Quality Control Level Ii

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Posted:
November 20, 2023

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PROFESSIONAL SUMMARY

Perley F. Eppley, Jr.

850-***-****

P.O. box 14220

850-***-****

*** ***** *****

Mexico Beach, Fl. 32410

HYPERLINK "mailto:************@*****.***" ************@*****.*** EDUCATION:

Westover High School, Albany, Georgia (1971)

Albany Area Vocational School, (Welding) Albany, Georgia (1974) SIGNIFICANT EXPERIENCE IN THE FOLLOWING INDUSTRIES Co-Generation Combined Cycle Power Plants

Module Fabrication

Boilers Oil

Refinery

Chemicals

Pharmaceutical

Forest Products

PROFESSIONAL LICENSES/CERTIFICATES

CWI, American Welding Society, Certified Welding Inspector, Certificate Number 97060571

CWE, American Welding Society, Certified Welding Educator, Certificate Number 9707006E

Certified Level II visual weld examination ANSI-B31 (1996),Fluor Daniel Radiographic Film Interpretation

Flour Corp. Level II MT, PT inspection

Passport Expiration: May 2028

SUMMARY OF EXPERIENCE

Over forty years of experience in various areas of construction including Welding, Quality Control, Craft Supervision, Quality Supervision,Visual Welding Inspection and Positive Material Identification(PMI). Supervised inspection activities to assure inspectors performed their duties per site procedure and specifications. I have been an instructor training welder on pipe and structural steel in a class room sitting and in a test booth. Responsible for testing and running test shops for testing new hire welders. Experience in the duties as a receiving inspector for material and documentation acceptance. Witnessing and documenting NDE requirements, pneumatic/hydro testing, and the tracking of all welding activities. Review of turn over package documentation to facilitate the acceptance for completion of the work. Tesla

Austin Texas

12/30/2021 to 9/07/2022

Reviewed Inspection Test Plans for project.

Received inspections.

Witnessed testing of welders.

Prepared daily activity reports.

Monitored surveillance of ongoing work.

Prepared Quality Control. AWS D1.1.

Inspections B31.3

Quality

Bolshak

12/02/2018 - 09/29/2020

Tengiz Kazakhstan

Quality Supervisor Inspection of Glycol, Diesel, Firewater tanks fabrication. Supervisor of 8 Quality

inspection, Witness welder testing, review NDE. Review status of required NDE, welder maintenance

logs for accuracy and up to date. Review coating an sand blasting materials and daily coating logs.

Witness coating/blasting personnel during qualifying prior to start of coating and blasting. Review water

test results prior to hydro testing. Witness hydro testing. Verify all tools are calibrated, documented and

used properly. Perform surveillance through out the project. Always looking for ways to ensure contractor

performance is up to the acceptance criteria as per the contract. Always help contractors to prevent

issues and resolve issues.

Quality

Fluor Duke Energy

4/20/17 to 7/2017 Crystal River Florida

Provided welding inspections to acceptance criteria ASME B31.1, ASME Sec. 8,, ASME B31.3, AWS D1.1. Identified areas of weld defects after NDE. Supervised welding consumables, insuring the

correct filler metal was being used per the WPS.

Quality CP Chemical

Fluor Baytown Texas

8/2015 – 2/2017

Provide information and documentation as per the Fluor Code manual for ASME Sec. 1 and ASME B31.1

for Boiler and Furnace code boundary assembly. Put together all the weld travelers for the Macchi Boiler

and Technip furnace, specifying weld number, line class, pipe size and wall thickness and welding procedure to be used. Performed receiving inspections. Arranged hold points with Authorized Hartford

Inspector.

Filled in for the Quality Manger during his absents. Quality Team Lead/Supervisor ExxonMobil Iraq Ltd.

Fluor West Qurna 1 Early Works Program

7/2013 - 8/2015 West Qurna Field, Iraq

The program is to develop the West Qurna I field in a phased approach to the Early works objective of

900K bpd eventually increasing production to 2.5 million bpd; Fluor is providing engineering, procurement, PMC and construction services for the first phase (to 900K bpd). Approximately 24 months as Quality Supervisor, involving in all phases of construction activities including,

mobilization to site for early work with M056 Water tank construction, monitored quality activities M055

power and M095 Injection.

Managed and performed inspections on all facets of Sajer operations for CSA, E&I, Mechanical. Oil Gathering Pipeline

Water Injection Pipeline

Plant Piping Systems

Coordinated inspection activities based on Inspection Notifications received from Contractors, and

forward notifications to interested parties

Assigned inspectors to Contractor’s activities to ensure inspections were conducted as required Conduct Surveillance as required

Identify and record Nonconformance Reports when necessary Monitor welder qualification

Monitor compaction testing, concrete placements and curing Assist Inspectors when required and tour sites regularly to observe quality of construction efforts Reviewed and approved Quality Plans for Contractors Organizational Charts

Quality Procedures

Inspection & Test Plans

Monitored Ongoing Construction Activities in Real Time for Quality Requirements Welding Procedure Qualifications

Welder Performance Qualifications

Soil Compaction and Compaction Testing

Concrete Placements

Managed approvals for Welding Procedure Specifications (WPS) and Procedure Qualification Records

PQR)

Pursued and gained approval of Preliminary WPS as required by Pipeline specification Witnessed welding activities for Procedure Qualifications Witnessed and approved Welder Performance Testing

Witnessed and conducted Visual Inspection in the field Conducted and assisted with Surveillance and Nonconformance Reports. Worked with Local National (LN) inspectors to create required Surveillance and Nonconformance Reports.

Worked with Quality Manager to complete and distribute. Surveillance Reports

Worked to gain closure of reports whenever possible Reviewed and approved Curriculum Vitae of Contractor’s and contractor’s subcontractors’ proposed

Inspection personnel.

Worked to ensure Project Audit activities met requirements: Consulted with WQ1 Quality Manager to perform audits as required. Conducted Entrance and Exit Meetings

Conducted audit interviews

Collected and organized audit evidence

Published audit findings

Evaluated audit corrective actions taken by Contractors Closed audits as required

Monitored audit metrics

Observed Contractor audits

Was responsible for reporting Quality Metrics via KPI Report. Published weekly KPI Report to EMIL Quality Manager as required Reported activities, Accomplishments, Issues and Concerns, for each WQI Contractor. Reported metrics:

Deliverables

Inspection Notifications

Surveillance Reports

Non-Conformance Reports (NCR)

Track and report weld metrics:

WPS-PQR approvals

Weld production – weekly and cumulative

RT activity – weekly and cumulative

RT Rejects and Reject Rate – weekly and cumulative Reviewed and commented on Contractor’s Site Quality Organization: Reviewed and approved resumes of prospective candidates for Contractor’s Quality Quality Project Lead Kennecott Copper Corp.

Fluor Kennecott Maintenance and Outage Services

1/2013 - 7/2013 Magma, Utah, United States

Fluor provides Maintenance and outage support services for mining operation in the smelter area. Reviewed Inspection Test Plans for project. Receiving inspection. Witness testing of welders ASME Sec.9.

Inspection of pipe fabrication and welding, ASME B31.3. Structural welders AWS D1.1. Prepared daily activity report.

Monitored and surveillance of on going work.

Prepared quality control. AWS D1.1.

Performed Contractor Quality Audits.

Quality Inspector

Fluor Corporation Kearl Oil Sands

9/2011 - 9/2012 Canada

Reviewed Inspection Test Plans for project.

Received inspections.

Witnessed testing of welders.

Prepared daily activity reports.

Monitored surveillance of ongoing work.

Prepared Quality Control. AWS D1.1.

Quality Inspector/Lead Alabama Power

Fluor (1-2011 to 9-2011)

Lewiston Idaho

Quality Supervisor

Lewiston Alternative Transportation Project.

Inspections of the welding activities involving the structural steel installation, including witnessed testing of new hire welders. Verification of the tagging of pieces of material removed from the modules to facilitate separation and shipment of the modules. Final load walk downs to insure all items are accounted for with customs tags as will as the shipment ready to go to its destination safely. Review and sign off of turn over packages. Fluor Corporation Alabama Power & Light

9/2010 - 12/2010

Performed field inspection of Heat Recovery Steam Generators. to the acceptance criteria ASME Sec. 1,

ASME B 31.1 and ASME B 31.3.

Reviewed radiography films.

Witnessed pneumatic and hydro testing.

Prepared daily activity report.

Monitored surveillance of ongoing work.

Prepared Quality Control documents.

Quality Lead

Fluor 12-2010 to 2/20/10

Southern Company Boiler outages.

Quality Supervisor

Pascagoula Mississippi: Tested Welders to ASME Sec.IX. Performed inspection to ASME B31.1. replacement of super heat tubes. Prepared Excel weld tracker spread sheet. Reviewed RT film. Prepared all documentation for Hartford Authorized approval and sign off.

Panama City Florida: Quality Supervisor. Tested Welders to ASME Sec. IX. Performed inspection to ASME B31.1. replacement of super heat tubes. Prepared Excel weld tracker spread sheet. Reviewed RT film. No Authorized Inspector required. Mobile Alabama: Performed inspection to ASME B31.1. replacement of super heat tubes. Prepared Excel weld tracker spread sheet. Reviewed RT film. No Authorized Inspector required.

Fluor Corporation Alabama Power & Light

9/2010 - 12/2010

Performed field inspection of Heat Recovery Steam Generators. to the acceptance criteria ASME Sec. 1,

ASME B 31.1 and ASME B 31.3.

Reviewed radiography films.

Witnessed pneumatic and hydro testing.

Prepared daily activity report.

Monitored surveillance of ongoing work.

Prepared Quality Control documents.

Quality Lead

Fluor (9-09 To 9-2010)

Quality

Sakhalin Island Russia Odoptu/Yuzhno

Quality Supervisor

Odoptu: On going field inspection structural steel and piping. Prepared daily activity report. Monitoring and surveillance of on going work. Preparation and preparing of quality control documents, ITP’s, CVR’s. Review of Radiography Film. Review of Inspection Test Plans.

Yuzhno: Prepared construction work packages. Performed shop inspection to AWS D1.1. of on going structural steel fabrication.

Fluor (9-08 To 9-09)

Module Yard Lead Inspector

Odoptu Project

Lake Charles Louisiana

Duties: Revising Inspection Test Plans for project. Receiving inspection. Witness of welding procedure qualification. Witness testing of welders. Prepared daily activity report. Monitoring and surveillance of on going work. Preparation and preparing of quality control documents. Review of Radiography Film. FLUOR (8/04 TO 9/08)

QUALTIY SUPERVISOR

CHEVRON/TEXACO

TENGIZ, KAZAKHSTAN

Quality Supervisor

Performed field inspection of Heat Recovery Steam Generators. To the acceptance criteria ASME Sec. 1, ASME B 31.1 and ASME B 31.3. Witnessed testing of welders to weld on ASME B31.1 Sec.1 piping. Review of radiography film. Witness of pneumatic and hydro testing. Prepared daily activity report. Monitoring and surveillance of on going work. Preparation and preparing of quality control documents. Fluor Daniel (5/2004 to 7/2004

SITE QUALITY INSPECTOR

PROCTOR & GAMBLE

CAPE GIRADEAU MISSOURI

Performed field inspection of field welded pipe to the acceptance criteria of ASME B 31.3. Witnessed hydro testing.

DUKE/FLUOR DANIEL (7/2002 TO 3/2004)

LEAD QUALITY INSPECTOR

Jasper Project

Hardeeville, South Carolina.

Provided required training and testing of project welders and evaluated all welders’ performances. Provided inspection of welds ASME SEC. 1 B31.1, B31.3, API 650. Performed weld tracking of welds to be x-rayed and dye penetrate tested (NDE). Performed radiographic film interpretation. Tested welders to ASME SEC. IX., performed weld data entry of weld tracking for hydro clearance and turn over. DUKE/FLUOR DANIEL 2000 TO 2002)

LEAD QUALITY INSPECTOR

Murray Project

Dalton, GA.

Provided required training and testing of project welders and evaluate all welders’ performances. Provided inspection of welds ASME SEC. 1 B31.1, B31.3, API 650, and inspection of the fire protection systems to NFPA 13 and NFPA 24. Kept track of welds to be x-rayed and dye penetrate tested (NDE). Performed radiographic film interpretation. Tested welders too ASME SEC. IX. Performed weld data entry for weld tracking for hydro clearances and turn over.

DUKE/FLUOR DANIEL (8/99 TO 2/2000)

LEAD QUALITY INSPECTOR

ATTALA PROJECT

SALLIS, MS

Provided required training and testing of project welders and evaluate all welders’ performances. Provided inspection of welds ASME SEC. 1 B31.1, B31.3, API 650, and inspection of the fire protection systems to NFPA 13 and NFPA 24. Kept track of welds to be x-rayed and dye penetrate tested. Performed radiographic film interpretation. Tested welders to ASME SEC.IX. Performed weld data entry for weld tracking for hydro clearances and turn over.

Quality Supervisor

WGG PROJECT

THOMASTON, GA (1999 to 19999)

QUALITY SUPERVISOR

Provided required training and testing of project welders and evaluate all welders’ performances. Provided inspection of welds ASME SEC. 1 B31.1, B31.3, API 650, and inspection of the fire protection systems to NFPA 13 and NFPA 24. Kept track of welds to be x-rayed and dye penetrate tested. Performed radiographic film interpretation. Tested welders to ASME SEC.IX. Performed weld data entry for weld tracking for hydro clearances and turn over.

SITE QUALITY INSPECTOR II

FLUOR DANIEL NSC PROJECT 5G & 6G Projects

Proctor & Gamble, Cape Girardeau, MO (1998 to 1999) Provided quality inspection of welds to B31.1 API 650 inspection of fire protection systems NFPA13 and NFPA24. Proved required training of welders. Kept track of welds to be x-rayed and dye penetrate tested. Performed radiographic film interpretation. Witnessed testing of welders to ASME SEC. IX. Computer skills, performed weld data entry for weld tracking for hydro clearances and turn over. QUALITY SUPERVISOR

FLUOR DANIEL 4A/5A/6A Projects

Proctor & Gamble, Albany, GA (1996 to 1998)

Provided quality inspection of welds to B31.3 Code: API 650 inspection of fire protection system to NFPA 13 and NFPA 24 codes; provide required training and testing for all project welders and evaluate all welders’ performances. Kept track of welds to be x-rayed and dye penetrate tested (NDE). Performed radiographic film interpretation. Tested welders to ASME SEC. IX. Instructed individuals in pipe welding as will as structural welding during evening classes. Performed weld data entry for weld tracking for hydro clearances and turn over. Quality Supervisor.

SITE QUALITY INSPECTOR

FLUOR DANIEL Hoechst Diafoil Expansion

Hoechst Celanese, Greer, SC (1995 to 1996)

Verifying material identity, nondestructive examination, and ISO configuration during pipe installation walk downs.

Coordinating field weld mapping, applicable NDE and ASME Code Work Inspecting welds and maintaining the NDE in accordance with ASME B31.3, AWS D1.1 and Fluor Daniel Specifications

Witnessing hydrostatics and pneumatic pressure tests Witnessing welder qualification tests and maintaining quality documentation for the welder chronology, weld reject rate and the active/inactive welder list FIELD MECHANICAL ENGINEER/MECHNICAL INSPECTOR

FLUOR DANIEL Baytown Olefin Plant

Exxon Chemical, Baytown, TX (1995 to 1995)

Duties included building hydrostatic test packages and executing hydro packages in accordance with client procedures and specifications. Coordinated re-routing of piping systems when interference of existing piping was involved and when new drawing revisions were issued. Executed pre-hydro punch lists and mechanical inspections. Authorized material release from inventories to construction. Performed final walk downs to assure mechanical completion and reinstatement prior to client acceptance. SITE QUALITY INSPECTOR II

FLUOR DANIEL East Coker, Exxon Company

Baton Rouge, LA (1994 to 1995)

Performed Positive Material Identification (PMI) and Receiving Inspection. The primary duties and responsibilities included:

Inspections, examinations and tests as required by the project specifications and Construction Quality Procedure Manual

Generation and maintenance of quality records for the respective inspection discipline by the Construction Quality Procedure Manual

Monitor the construction activities to implement surveillance monitoring and documentation requirements.

Monitoring Engineering to assure the timely generation and maintenance of the quality records or construction and testing. Monitoring construction to assure that the quality records are concurrent with the construction activities. Identifying and documenting nonconforming work activities, material or equipment Maintaining a knowledge of the safety policies and procedures to assure their implementation by Fluor Daniel and contractor craftsman Supervised two positive material identification crews Supervised welder qualification test shop and evaluated welders Performed field piping and welding inspections; performed Non-Destructive Examination clearance for hydro test and witnessed hydro test activities PUNCH LIST COORDINATOR/PIPE FOREMAN

FLUOR DANIEL GHX-2 ARCO Alaska, Inc.

New Iberia, LA (1992 to 1994)

Pipe Welder, Pipe Foreman and later to supervision of PUNCH LIST teams. Leadership duties included:

Supervision of production welding crew; post erection verification (Construction) Perform Engineering PUNCH LIST walk downs

Verification of pre-hydro system configuration

Verification of the reinstatement of hydro test systems



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