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Factory Manager Preventive Maintenance

Location:
Colombo, Sri Lanka
Salary:
$ 8000.00
Posted:
December 19, 2023

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Resume:

PRABATH.I.K.HATHTHELLAGE

NO***/*A,MAKOLA SOUTH,MAKOLA, SRI LANKA

ad12sh@r.postjobfree.com

+94 (0-778******/ (0-768******

CAREER OBJECTIVES

»With the comprehensive education I have received and experience gained, I now seek an opportunity to serve in a growing organization towards developing my inherent analytical and management capabilities.

»Eventually, I would aspire to serve in the higher management echelons of the organization having acquired quality experience while also acquiring the relevant professional qualifications en-route.

EDUCATION

Tertiary Education

oCompleted National Diploma in Engineering Sciences (NDES) - Mechanical (General) in 2007 at Institute of Engineering Technology (Four years Full time)

oCompleted Post Graduate Diploma in Manufacturing Management (PGDMM) in 2018 from Colombo University.

Primary & Secondary Education

Taxila central college,Horana,Sri Lanka.

WORK EXPERIENCES- 15 YEARS

Factory Manager –Iklo Industries (Pvt) Limited (July 2023 to Up to date)

Iklo industries company is subsidiary company of Three Sinha Industry which is leading pre-engineered steel building fabricating, Diesel tanks and agricultural equipment’s manufacturing company

WORK RESPONSIBILITIES

Monitoring daily production schedule and assigning jobs for the relevant machines. Solving the daily production issues with coordination each section executives and supervisors.

Achieve the daily production targets according to the machine capacities.

Maintain ISO 9001-2015 standard and 5S within the factory.

Preventive maintenance of bending,cutting,roll forming machines.

Identify the bottleneck and take steps to avoid starving of bottleneck by analyzing the causes for idle of the machine.

Manage and stream line the in and out of the production assembly line.

Prepare the daily production KPI report for the machines and identify the key reasons for any failures to achieve the expected target.

Inspecting all fabrications and quality of the fabricated items

Manage all the workforce.

Customer handling to give better output.

Iklo Industries Company (Pvt) Ltd,Millewa industrial zone,Millewa

Tel : 034-*******

Factory Manager – Lanla Ice company (Pvt) Limited (August 2022 to June 2023)

Lanka ice company is leading ice cube manufacturing and cool room producer in Sri lanka specially in the fisheries habours.

WORK RESPONSIBILITIES

Monitoring daily production schedule and assigning jobs for the relevant machines. Solving the daily production issues with coordination each section executives and supervisors.

Achieve the daily production targets according to the machine capacities.

Maintain ISO 9001-2015 standard and 5S within the factory.

Preventive maintenance of refrigeration cycle components such as compressor,condenser,evaporator,expansion valves and maintain the highest utilization of those machines.

Identify the bottleneck and take steps to avoid starving of bottleneck by analyzing the causes for idle of the machine.

Manage and stream line the In And out of the production assembly line.

Prepare the daily production KPI report for the machines and identify the key reasons for any failures to achieve the expected target.

Lanka Ice Company (Pvt) Ltd, No 38,Station Road, Wattala

Tel : 011 - 2254399

Production executive – Bluescope Lysaght Lanka (Pvt) Limited (November 2016 to July 2022 )

Bluescope Lysaght Lanka (pvt) Ltd is leading roofing materials manufacturer in Sri lanka which is a sub company of Tata Bluescope (pvt) Ltd India. BlueScope lysaght lanka pvt Ltd supplies a broad range of roofing, wall cladding and structural products including ZINCALUME steel and Clean COLORBOND steel.

WORK RESPONSIBILITIES

Monitoring daily production schedule and assigning jobs for the relevant machines.

Achieve the daily production targets according to the machine capacities.

Maintain ISO 9001-2015 standard and 5S within the factory.

Preventive maintenance of all the roofing manufacturing machines and purlin machines and maintain the highest utilization of those machines.

Identify the bottleneck and take steps to avoid starving of bottleneck by analyzing the causes for idle of the machine.

Manage and Motivate workers for achieve the targets.

Prepare the daily production KPI report for the machines and identify the key reasons for any failures to achieve the expected target.

Achieve the quality objectives of each machines.

Attends to all the customer complaints and negotiate with them to give a better customer satisfaction.

Responsible for on time completion and on time delivery.

Prepare monthly production performance report and deliver to the monthly management meetings.

Maintain WIP level within the factory and get the immediate actions for pending orders.

BLUESCOPE LYSAGHT LANKA (PVT) LTD,LINDEL INDUSTRIAL ZONE,PATTIWILA,SAPUGASKANDA

TEL : 011*******

Junior Production executive – Beira Para wood products Limited (June 2008 to November 2016)

Beira Parawood company is the leading and largest cleaning products manufacturer in sri lanka.

Work responsibilities

Preventive Maintenance of horizontal and vertical stapling machines (cnc & sch)

Attending all the breakdowns of the above mentioned utilities machinery and systems.

Investigate problems in the production flow, analyze root causes and define solutions.

Recommend changes in workflow, operations and equipment to maximize production efficiency.

Provide job training to workers to meet production goals.

Fair knowledge on ISO 9001-2008 and ISO 14001-2007.

Manage and motivate production staff to deliver exceptional work.

Attend team meetings to discuss about production status and ongoing problems.

Recommend process improvements to enhance production quality and capacity.

Directs the work schedules and distributes manpower in assigned job

Work with managers to analyze job orders and develop production tasks and schedule.

Lean manufacturing (8 wastes)

Prepare drawings, planning the job executions, evaluation of the ongoing job.

Supervises Daily workforce and distribution of manpower

Monitor the work progress and ensure uniformity and consistency in the application of procedure in conformance of specification requirements.

Monitoring daily workloads and activities

Carry out energy Conservation projects.

Core-change leader for Lean transformation of the organization.

Responsible for maintaining minimum machine change over times and machine breakdowns enabling the production of quality goods in terms of product specifications and customer requirements.

Material and spare parts ordering through IFS system.

Beira Brush (pvt) Ltd,Ratnapura road,Ingiriya,Sri lanka.Tel;034*******

Engineering & Production Assistant - Richard Peiris Plastishells (Pvt) Ltd (May, 2007 to July, 2008)

Arpico plastishell is the leading and largest water tank manufacturer and also among the best five water tank manufactures manufactures in the Sri lanka. It started practicing lean manufacturing system in early 2007. Furthermore with plastishell developed new rotational moulding machine to become the market leader.

Key performances & Responsibilities:

Preventive Maintenance of;

i.Boilers (1.5 TPH)-1 Nos,

ii.Generators (1500 KVA,)- 1 Nos,

iii.Reciprocating Compressors (75kW,100kW)- 2 Nos,

iv.Screw Compressors (140kW, 150kW) – 1 Nos

v.Cooling towers ( 100,000 L/h) - 1 Nos,

vi. Cooling water system, Steam system, Compressed air system, Window type air conditioners.

Attending all the breakdowns of the above mentioned utilities machinery and systems

Periodical overhaul of generators, Boilers, Compressors.

Maintaining the MTBF,MTTR at the company standards(MTBF-800Hr,MTTR-30 Min)

Installation of 1500 kVA generator set.Generate problem solving sheets for breakdown of above mentioned equipment’s.

Prepare failure mode effect analysis (FMEA) for breakdown of above mentioned equipment’s.

KAIZEN implementation (design and commissioning and troubleshooting)

Directs the work schedules and distributes manpower in assigned jobs

Prepare weekly & monthly progress reports for LPM and LPS

Preparing estimations for fabrications works

Material ordering for fabrication of pipe lines, Spare parts ordering for utility machineries

Prepare drawings, planning the job executions and evaluation of the ongoing job

Supervises Daily workforce and distribution of manpower

Monitor the work progress and ensure uniformity and consistency in the application of procedure in conformance of specification requirements.

Monitoring daily workloads and activities

Carry out energy Conservation projects.

Core-change leader for Lean transformation of the organization

Material and spare parts ordering through IFS system

Carry out energy Conservation projects.

Core- change leader for Lean transformation of the organization

Fair knowledge on ISO 9001-2008 and ISO 14001-2007

Projects:

Design of utilities (Compressed Air, Steam, Condensate, Cooling water and vacuum) and piping erection for new PE crusher and mixers.

Installation and commissioning of 2000KVA generator set and synchronous panel

Fabrication of gas flow line of the factory

Design & install a new rotational moulding machine.

Energy consumption reduction in utility systems

Richard Pieris (Pvt) Ltd, Nawinna, Maharagama, Sri Lanka,Tel;

INTERNSHIP

1.Sri Lanka ports Authority.., (17 months),Colombo,Sri Lanka:

During the training I was involved in following activities: * Welding (Gas/Arc) & Fabrication * Machining (Lathe machine with copying attachment) * Maintenance & Repairing of machines (Crushers, Filter press, Bat machines, Cup machines, pressure casting machines, etc…) * Production departments (Preparation, Forming, Casting, Planning, Glazing, Printing) * Electrical Maintenance & repairs * PLC & Programming techniques * Glost Kiln, Roller Hearth Kiln,,Installation of automated kiln(Project){Fast Firing kiln} * Installation of Generators, Hydraulic & Pneumatic machines * Air Condition unit of printing department (Humidity control by PLC) & cooling towers * Repairing of window type Air Conditioning units * Get knowledge about computerized gantry crane operating system and also hydraulic cranes and their functions,operating system as well.

2.Machmar cochran Lanka (pvt) ltd, (3 months) Wattala, Gampaha, Sri Lanka:

A Machmar Cochran Lanka is a leading boiler installers in srilanka where I was attached to the Boiler service and Repair division. During that period I was involved 6 Boilers including one Wood fired boiler, Involved activities are;

a.Boiler Overhaul

b.Boiler PM

c.Boiler Breakdowns

3.Sathosa Motors (3 months) Union Place, Colombo 02,Sri Lanka :

During the training I was involved in following activities:

* Nissan Hi-Tech Workshop where the repairing of Nissan vehicles is being carried out

* Service Centre.

4.Cargills Quality diaries(Pvt) Ltd (2 months) Mirigama, Gampaha, Sri Lanka :

During the training I was involved in following areas: * Air Conditioning and Refrigeration * Chilled water Plant & ammonia refrigerant plants * Cool Room * Compressor Room * Cooling towers.

PROJECTS DURING ACCEDEMY

Lift Designing

Disaster Management

Premises Management (maintenance)

Designing of a steam plant

ADDITONAL SKILLS

Possess technical knowledge on following:

Microsoft Windows 2000/XP

Solid Works

Microsoft Office XP

Pro/ENGINEERING

ERP SYSTEM

AutoCAD 2D

PIC Programming

Microsoft Project

PERSONAL INFORMATION

Personal Profile:

Knowledge of safety, environment& pollution.

Team Building & Team working skills.

Management skills: Plan, Organize, Communicate, Motivate and Control.

Positive attitude & Fast learner

Open Minded.

Desire to grow develops and achieve.

Name in Full: : Prabath Indika Kumara Haththellage

Date of Birth: : 4th December 1982

Contact No: : 077********/076*******

E-Mail: : ad12sh@r.postjobfree.com

REFEREES

1. Mr.C.Amarakoon(M.Sc.Eng)

Deputy Director(TD),

Institute Of Construction & Development,

NO 123,Wijerama Mawatha,

Colombo 07,

Tel: +94(0) 332225383,

+94(0) 112686089,

2. Mr. Hemantha Kumara,

Mechanical Engineer,

National Engineering Research

& Development Centre,

Ekala.

Tel: +94(0) 718075216

I hereby declare that all the above particulars are true and accurate to the best of my knowledge.

Date: Prabath Hathhellage



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