Quality Engineer Engineering

Rajeev Varma Sagi

**** **** ******, ***#***, Detroit, Michigan 48201

Phone:248-***-**** E-mail: ******@*****.***; ************@*****.***

OBJECTIVE

Detail-oriented Industrial Engineering Graduate student with a firm understanding of engineering principles and practices. Proven strong technical and computer abilities using variety of software and equipment. Confident working in teams and ensuring projects are completed efficiently.

EDUCATION

Master of Science in Industrial Engineering May 2017

Wayne State University-Detroit, MI GPA: 3.79

Bachelor of Technology in Mechanical Engineering June 2015

Sreenidhi Institute of Science and Engineering-Hyderabad, India GPA:3.55

SKILL SET

Technical Skills: Six Sigma, Value Stream Mapping (VSM), FMEA, DMAIC, Gauge R&R, Forecasting, 5S, Kaizen, Factory Flow, DFMEA, Fishbone Diagram, 8D, Kanban, Poka Yoke, CMM, SQA, PPAP, PDCA, PFMEA, CMM, DOE, APQP, PPAP, TQM, TPM, SLP, Voice of Customer (VOC), Lean Manufacturing.

Analytical Skills: ANOVA, SPC, Regression Analysis.

Management Skills: JIT, Inventory Management, Data Management, Project Management, KPIs, BOM.

CAE and Software Packages: MS Excel, Project Tracking System, MS Project, MS Word, PowerPoint, MS Visio, Minitab, MS Access, AutoCAD, MATLAB (familiar).

COURSEWORK

Applied Engineering Statistics Fundamentals of Six Sigma Engineering Risk And

Deterministic Optimization Lean Operations and Manufacturing Decision Analysis

Production Systems Supply Chain Management Project Management

Facilities Design and Material Flow

ENGINEERING EXPERIENCE

Godavari Polymers PVT. LTD May 2014-June 2015

Process Engineer Intern

Participated in product portfolio activities and APQP documentation, participated in FMEA activities and validated the quality systems. Reviewed and processed field reports using MS Access and Excel templates.

Maintained records and audits of supplier’s performance, initiated corrective and preventive actions and analysed them in response to voice of to customer.

Interpreted engineering drawings and blue prints and performed R&R’S, MSA analysis and tested using GD&T systems.

Managed investigative actions by collaborating with plant engineers and executives. Participated in internal and external quality checks.

Coordinated to meet KPI quality objectives, and developed supplier parts quality index and supported new product launches.

Developed operating standards and reviewed existing processes, revised process to meet customers’ SPC requirements.

JVM Plasto Products PVT. LTD Sept 2013-Jan 2014

Quality engineer Intern

Assisted quality engineer in maintaining quality standards and documenting technical data to establish statistical confidence by identifying sample size and determining levels of confidence to analyse production limitations and standards using Microsoft Excel.

Developed PFMEA, cause and effect diagrams and control plans to support the production process and documented PPAP and reported them to the customers.

Translated design and manufacturing approaches to comply with customer standards, to improve quality standards, and identified quality issues and prepared SPC and Value Stream Maps and reported them to the production supervisor.

Drafted project reports and implemented lean and six sigma methodologies problems using kaizen techniques and 8D for root cause analysis.

Academic Projects

Optimization of Harvest Area and Logistics FALL 2015 Surya Agro Ltd.

Used concepts of linear programming, transportation, transshipment, assignment problems and TSP to compile a report on the optimum harvest area for different crops, maximizing profitability.

Developed an optimum supply chain model by minimizing cost of transportation and logistics thereby improving overall profitability.

Improving Accuracy Of Object Landing Distance From Catapult WINTER 2016

Six Sigma project

Lead a team of five, with the objective of improving overall yield by reducing defects causing variation and reduce the overall rejection rate.

Used SIPOC and Fishbone to analyse defects and find root cause.

Performed Design of Experiment (DOE) using Minitab.

Improving Customer Satisfaction By Curtailing Non-Conformance SUMMER 2016

Lean Manufacturing Project at SEIMENS

Worked on-site regarding the shortage of supply to customers to reduce customer complaints.

Used the 5S to standardize the work place and identify the root cause.

MRP DSS Project, Wayne State University APRIL 2016

Manufacturing resource planning of Greek Manufacturing Company by using DSS Simulation excel sheet.

Maximized profit by optimizing order release and inventory.

Forecasted the demand of products by using the linear regression tool.

Analysed the BOM which consisted of multiple components for the final product assembly.

Capacity requirement planning by studying the routing and time spent on each manufacturing process and applying the constraint on hours and thus maximized profit by controlling all other aspects.

And thus, I could generate profit by of $1million by lowering vendor purchase, reducing inventory and maximizing the production by keeping the total hours under the constraint.

Assembling and Execution of Automated Guided Vehicle JUNE 2015

Krest technologies

Used sensors, receptors and rotating wheels with help of a motor to make a prototype of an automated guided vehicle.

It was the main final project for B.S in mechanical engineering

Re-Designing a Manufacturing Facility to Improve the Efficiency of Production

Absolute Technologies Inc. Ongoing Project

•Finding an efficient method to utilize the space and reducing time wasted in Inspection process

•The Objective is to Reduce amount of waste in manufacturing process, time spent on the inspection process, to reduce the distance between each department using Systematic Layout Planning (SLP)

ACHEIVEMENTS

Graduate School Completion Scholarship, Wayne State University

CERTIFICATIONS

Six Sigma Green Belt Certified (Effective from May 2016)

ON CAMPUS WORK

Student Assistant under ARAMARK, Wayne State University

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