Manager Quality
Resume:
DAVID MALINOWSKI
***** ****** ***, ******, **, **451
***************@*****.***
Self-motivated and detail oriented manager with strong analytical, communication and interpersonal skills. Solid experience in the following areas:
Database Management Automotive Quality Systems CAD Support GD&T
Non-Conforming Management QS, ISO, TS and A2LA Internal Audits APQP
Inspection Management Document Control Supplier Interaction Casting
Lab Management MS Office Software Project Management Sales
Injection molding CMM programming Plexus Machining
QSB Extensive Fastener IMDS MDR
Metal stamping CNC Machining Prototype Water jet
PPAP Gage Design Gage R&R FDA
ACCOMPLISHMENTS
Conducted refinement experiments leading to 60% in overtime reduction.
Saved $20,000 in new equipment costs by improving current tools.
Formulated strategies and carried out action plans to increase production capacity.
Redesigned the database system for quality and production documentation.
Developed and implemented new testing and documentation system.
EDUCATION
Bachelor of Science, Business Management – Kaplan College 1998
Mott Community College – 1992 to 1993
American Society for Quality – ASQ Certified Quality Courses
TRAINING
Six Sigma Green Belt Training • Measure Max Training • Orgin Software Training • Capps and Edges Training
GD&T Training • PC-Dmis Training • LK Dmis and LK Camio • UMESS Training • Teach CMM programming
WORK HISTORY
Quality Manager
Micro gauge - Brighton, MI
Feb 2015 to present
Formulate and maintain quality objectives complementary to corporate policies and goals.
Develop and initiate standards and methods for inspection, testing, and evaluation of product and plant processes.
Liaison with the customer(s) with regards to product launch, product quality concerns and compliance with customer requirements.
Represent and is responsible for TS16949 compliance.
Participate and contribute to the analysis of customer requirements, planning of manufacturing processes, process controls, product inspection and compliance with customer requirements for the launch of new or changed products.
Evaluate requirements and monitors performance of raw material suppliers.
Plan and oversee the analysis, inspection, design, test, and/or integration to assure the quality of product.
Perform quality engineering reviews of design documentation for compliance with stated requirements, including vendor quality manuals and company quality records.
Applied statistical process control (SPC) methods for analyzing data to evaluate the current product, processes and process changes.
Review all data obtained during all quality control and quality assurance activities to ensure consistency with customer and company policies and procedures.
Develop new approaches to solve problems identified during quality activities.
Keep management team abreast of significant issues or developments identified during quality activities and actions being taken to improve the situation.
Direct workers engaged in inspection and testing activities to ensure continuous control over materials, and products.
Quality Manager
PCB Load and Torque- Farmington Hill, MI
Jan 2012 to Feb 2015
Facilitate all personnel in developing and implementing the Quality Assurance System that meets or exceeds the requirements of all contracts for products or services from PCB Load & Torque, Inc.
Audit implementation of the Quality Assurance System.
Audit implementation of the Quality Assurance System.
Work with customers daily.
Initiate request and follows up on, corrective actions.
Maintain and calibrates measuring and test equipment.
Assures that all vendors and/or subcontractors supplying products or services on contracts are reviewed for Quality Assurance System compliance.
Perform inspections and testing in accordance with the Quality Plans.
Coordinate document control activities.
Maintain inspection records.
Review the Quality Assurance System annually to ensure its suitability and effectiveness.
Manage all quality system (TS, ISO, A2LA)
Facilities Manager
Quality Manager
Skyway Precision-Plymouth, MI
July 2010 to Jan 2012
Direct the daily Quality activities on the shop floor, and with customers and suppliers
Work directly with suppliers for timely resolution and closure of complaint files
Manage internal audits (layer, process and management)
Manage 12 direct reports
Lead QMS Team
Manage quality control of rework, work instructions, control plans, APQP, PPAP, FMEA and PFEMA
Oversee all daily activities of the dimensional laboratory
CNC machining
Metal stamping
Prototype
Quality Manager
Alliance Interiors- Lansing, MI
June 2007 to July 2010
Direct daily Quality activities on the shop floor and with customers and suppliers
Manage 20~25 direct reports
Work directly with suppliers for timely resolution and closure of complaint files
Manage internal audits (layer, process and management)
Manage all quality system (TS, ISO, IMDS and QSB)
Analysis, identification and report trend results
Manage global quality systems
Lead QMS Team
Work directly with suppliers on a daily basis to ensure on-time delivery and total quality
Manage MDR submissions
Manage quality control of rework, work instructions, control plans, APQP, PPAP, FMEA and PFEMA
GM Power supply and IMDS
Inspection Control Plans and Procedures
Prototype
Director of Dimensional Inspection Services/ Quality Manager
GKS Inspection- Plymouth, MI
March 2006 to June 2007
Oversee all of the daily activities of the dimensional laboratory
Manage a group of 12 engineers
Conventional measurement and laser scanning quotes
Oversee distribution of incoming work flow resulting from sales activity
Sales for all conventional services, Laser scanning and large scanning services
Manage the A2LA accreditation
Manage all on-site activities. (Faro arm touch probe/ laser scanning and LS laser scanner)
Facilitate internal audits
Customer follow up
Manage employee overtime
Monitor job progress and delivery schedules to ensure customer satisfaction
Conduct employee reviews
Supervise and train employees on Operating Systems, Quality Methodologies, company/department objectives and business practices to ensure productive and quality goals are achieved
Optimize quality operations to assure OTD of services
Inspection Control Plans and Procedures
Lead APQP and PPAP Management Systems
Establish and lead an effective RMA system
Manage production and prototype work flow and laboratory workforce
Lead QFD Team
Prototype
TS certification for the plant floor and 17025 for the dimensional lab
CMM Programming and operation
Management and utilization of all Dimensional Lab equipment
Intier Automotive – Howell, MI - April 2001 to March 2006
Quality Supervisor/ Manager
December 2002 to March 2006
Lead and support the nonconforming system / process for internal and external quality issues
Ensure plant floor documentation is accurate, organized, posted, maintained
Support QS-9000, TS16949 and ISO-17025
Write procedures, work instruction, lab scopes
Problem solving - activities response, implement, and verification
Maintain nonconforming, quality lab and sample part storage areas
Supervise a team of quality coordinators, chemical lab engineers and dimensional lab engineers
Assist in production design and development
Interface with customers and suppliers on quality related issues
Gain experience with doors (interior and external), IP’s, consoles, injection molding, headliners, aerospace components, airfoils, and all components associated with assemblies
Dimensional and Chemical Lab Manager/ CMM Programmer
April 2001 to December 2002
Manage the general performance and the continual development of the Dimensional and Chemical Labs in addition to the Dimensional Lab in Intier’s Holt facility
Provide Dimensional analysis problem solving as required to support new programs, advanced quality planning and current production unit needs
Approve PPAP documentation (supplier and customer)
Provide Plant Support for any quality issues including GD&T
Support QS-9000, TS16949, ISO-17025
Support activity for sample submission activity
Responsible for gage calibration and maintenance system consistent with OS-9000 requirements
Train and oversee work of dimensional and chemical inspectors and technicians
Ensure dimensional measurement equipment is procured and maintained
Responsible for document control of master drawings and math data
Perform all CMM programming
Provide CAD support for plant
Conduct and oversee internal audits
Manager of Quality systems / Manager of Inspection / Head CMM Programmer
Moeller Manufacturing (Aerospace and Automotive Divisions) - Wixom, MI
January 1995 to May 2001
Oversee more than 15 inspectors in metrology lab
Finalize PPAP’s and first articles
Facilitate communication between shifts on documentation changes and updates
Manage all customers' issues dealing with Quality and Quality Standards
Maintain in-plant Quality
Provide technical support for GD&T, programming, part set-up, SPC and geometry
Organize and teach in-house CMM courses
Perform all part programming for CMM utilizing DMIS and Camio software
Handle part print specification
Lead a process and improvement team
Conduct and oversee internal audits
Assist in production design and development
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