Engineer Lean Manufacturing

Martin Rubio

Looking forward for an opportunity to implement relevant and continuous improvements to transform an already great company into a World Class Organization. Through this concept I wish to be an integral part of a team providing successful results in the production system and therefore solidifying continued success. Experienced in the fields of electronics, mechanics, electro mechanics, and management; with progressive experience starting as a technician up to engineer. Maintained test equipment and direct design and/or construct tooling over the factory processes. Also wide experience in Manufacturing Engineering and Quality Management resulting in qualifying and certify two companies under the ISO 9002. 2017-Present Customs Cleared Co. Memphis

Remanufacturing of verifont card devices and NCR equipment for business Manufacturing Engineer

Creation of SOP, Procedures and Document Control (ISO)

Process analysis and improvement (5's method / Time study / Takt Time ).

Layout and operation optimization analysis.

Lean MFG application (visual factory).

2007-2016 Neopost Inc. Memphis /France/Holland

Company Leader in Postal Equipment (Mailing Processing and Software Solutions) Manufacturing Engineer

Planning and deployment of production processes (layouts/workstation design/resource management).

Lean Manufacturing Implementation, to the production processes for stream lining

Cost Analysis optimization using Kaizen concept. (to minimize production cost up to 50%.)

Process Efficiency Optimization using Kaizen concept.(to increase efficiency up to 30%)

PC Manufacturing tools support and maintenance.(interfacing with visual studio/database applications/crystal reports) test workstations oriented to production.

Process Time Study and operations optimization. (operations and man power analysis)

Value Stream Mapping Analysis.

Takt Time Analysis. (operations optimization to the one piece flow concept) Product Engineer

Product support for hardware and software upgrades via.(ECR / ECO / Deviations) using Wind-chill

New product launches and coordination leading the internal organization.

Design, and maintain of manufacturing tools (Jigs / Fixtures /Gauges)

Product coordination with material planning teams ( maintain BOM and Routings in SAP)

Product Life Cycle Maintenance(PLM) in wind-chill technical data (BOM/Routing/Approved Vendors/Schematics/Drawings, etc)

Procedures and work instructions(SOP) creation and deploy for production areas. 7638 Engleside Cove Phone: 901-***-****

Memphis TN 381**-***-*** 3618

Email: **********@*****.***

Objective

Functional

Summary

Employment

Martin Rubio

1998 - 2007 MSI/Timbre de Baja Tijuana B.C

Company Leader in Electronics re-manufacturing of Franking (Alcatel / Hasler) Engineering Manager

Coordinate and deploy New Product Processes (assembly lines and training).

Processes Research and Applications for manufacturing (tooling/ training/ techniques / methods)

Reverse Engineering aplications for parts and products. (rework and recycling parts)

Lean Manufacturing implementation (train personnel and process stream lining)

Cost Saving Project / Materials Rework and recycling saving up to 70% over production cost Q.A Manager

Quality Engineering Management (Quality Analysis/ Quality Planning /PDCA process /PPAP process)

Quality Control Support, and analysis of (FMEA /MSA/ANOVA)

Green Belt trainer (Q.A personnel training / methodology deployment/sustaining quality level at 98%)

Receiving Inspection and Material Review supervisor.(materials validation / spec. control / MSA method)

ISO 9002 2k Coordinator. (Plant Certification in 2004 under BSI Registrar)

Deploy and maintain of the Quality Training Workmanship Manual.(improving quality level in 25%)

Deploy and maintain of the Quality Control Training for Statistics and Quality Concepts.(methods and criteria's)

Deploy and Manage the Continuous Improvement Training Program.(employee training for Lean MFG/Six Sigma)

ISO 9002 2k Lead Auditor.(leading the ISO 9002 certification)

Developed and maintain QMS manual (Quality Management System) Process Engineer

Documentation control. (creation of work instructions / procedures) + (ISO Document Control)

Time study Analysis and operation optimization.(increasing production in a 15%)

Takt Time Analysis. (production system performance and optimization to one piece flow)

Kaizen Analysis (Process and operation efficiency optimization)

Tools & Fixture / JIG Design and implementation.(operation standardization)

Manufacturing & Process Release for New Product launch.(Pilot runs and mass production)

Product and Process Validations (production pilot and /Mass production run coordination)

Engineering Documentation Control [Deviation Requests / Eng. Change Requests/ Eng Change Orders, etc]

Technical training & Manufacturing support to other company divisions. (USA)

Product Data Entry in Oracle (BOM/Routing/Spare parts /Sub-assemblies/Vendors/parts /components) Technical Supervisor

Manage /support production equipment and tools (Jigs, Fixtures preventive maintenance planning/ tech support)

Test equipment maintenance and calibration.(ultrasonic welders / wire bonding/solder wave/wire crimpers)

Computer maintenance, repair & support.

Electrical Test equipment Technical Support and maintenance (Hipot Tester / JIGS / Fluke test system). Martin Rubio

1994 –1998 HNS / Hughes Network System Tijuana BC

Company Leader in Communications (designers of satellite receivers (Direct TV) Electrical Test Engineer

Software Maintenance and support for Genrad PC Automated Test Equipment. (UNIX IOS)

PCBA Electrical test, programming, Fixture development and Support

PCBA assembly test validation

Solder Screening Process, Develop and support Surface Mount Technology (SMT) /Thru-Hole printed circuit

Printed Circuit Board Automated component insertion machine programming (Fuji)

SMT and Thru-Hole solder wave and heat chamber technology maintenance and support.(system programming)

Print Circuit Board (PCBA) assembly line process operation optimization.

In-Circuit (I.C.T) / Functional Test machines (Teradyne/GenRad) (programming and support)

Fixtures/JIGS / Equipment /Tools Develop for Electrical Test operations.

Electrical Test interfacing / hardware and programming applications.

PLC programming and technical support (Allen Bradley) 1991 – 1994 Canon Business Machines Tijuana B.C

Company Leader in Camera and Inkjet Printers

Production Supervisor

Production Supervision of 3 assembly Lines “25 employees/line”.

Man Power / Efficiency analysis and control.

Production Planning.

Quality Cost & Delivery Analysis and report

Quality Improvement Good Manufacturing Practices to Support Production Groups. 1986 – 1989 Teledyne Micro Electronics Los Angeles CA Company Leader in Hybrid micro-electronics space and military systems (Leading Technology) Electronics Technician

Test equipment maintenance and calibration (volt meters/ oscilloscopes/spectrum analyzer/power supplies)

Calibration and test of signal generators/RF Analyzers'/RF generators and burning test chambers)

Electrical Test for Hybrid Circuits. “Micro assembly technology”

Manual & Automated Electrical Test workstations maintenance and support

Fault Isolation / Repair / Trouble Shoot for Hybrid Circuits.(Westinghouse/Harris/General Dynamics)

Instrumentation & Test Equipment Operation (Electrical and burning test equipment)

Military Standard Process experience for Electrical Testing and Manufacturing. 1981 – 1986 Plantronic’s Tijuana B.C/ Santa Cruz CA. Company Leader in telephone comunnications equipment Tool Maker Technician

Experience with all type of CNC and manual machines ( milling, lathe and rectifiers)

Experience with MIG/TIG/Arc welding machines and plasma cutters

Design & Maintenance Fixtures / JIGs and special manufacturing tools.

Design & Maintenance of progressive press stamp dies and injection molding dies.

Maintenance and repair equipment (ultrasonic cleaner tank, bond wire welding machines,)

ultrasonic welders for plastic (Branson / AMP) etc.

PLC programming and maintenance for semi-automated processes (Siemens PLC's) Martin Rubio

1989 - 1994 Instituto Tecnologico de Tijuana Tijuana B.C

Electrical Engineer

2002 - 2004 Instituto Tecnologico de Tijuana Tijuana B.C

Industrial Engineering Master Degree

Educational Award for Engineers (Nationwide University Project Contest).

Lead Auditor ISO 9002:rev 2k Certified by Excel partnership RAB Qualification

Lean Manufacturing practice implemented at Samsung Electronics (University intern)

Six Sigma training practice implemented at Nelcor Medical (University Intern)

Lean Manufacturing practice implemented at Leviton Industries (University intern)

Lean Manufacturing practice implemented at Hyundai Car manufacturing, (University intern)

Toyota Manufacturing Lean Manufacturing practices (University intern) Software Experience:

Microsoft office AS400

Adobe software Oracle

SAP Minitab

Wind-chill AutoCAD

Smarteam OrCad

e-Room Circuit Maker

Arena 7.1 simulation software

Chip programmers (Hi-Lo)(Logical)

(chipmax)(Xeltek)(Infineon)(Data/IO)

National Instruments Devices

CNC and manual Mill machines

Lathe machines

Grinding Rectifiers

All type of measuring devices (laser and optical)

Volt meter

Oscilloscope

Spectrum Analyzer

Signal Generators

Education

Certification

PC Skills

Tools

Experience

Electronic

Tools

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