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HIMAMSU MAREMALLA (CLSSGB)

**** ********* **., #***, *******, TX 77054 aczexu@r.postjobfree.com 469-***-**** Willing to relocate

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OBJECTIVE: Ambitious and highly motivated individual seeking a challenging opportunity at an esteemed organization, to apply strategic problem solving and lean six sigma skills to improve processes, safety, quality, reduce costs and mutual growth SUMMARY OF EXPERTISE

QMS (IQ, PQ, OQ), FAI, Supplier Audits, Quality Assurance, CAPA’s, CQR, DOE, PPAP, PFMEA, GD&T, Gauge R&R, 8D, ISO9001, Data Analysis, PDCA, Continuous Improvement, 5S, Six Sigma, DMAIC, Cp, Cpk, Lean Manufacturing, Automotive, GMP, Safety EDUCATION

Master in Industrial Engineering, University of Houston, Houston, TX, USA GPA – 3.61 May 2016 Bachelor of Technology in Mechanical Engineering, SRM University, Chennai, India GPA – 3.80 May 2012 Engineering Design & Prototyping (GD&T) Statistical Process Control (SPC) TQM & Reliability Engineering Managing Productivity & Quality (Lean) Quality in Project Management Manufacturing Technology SKILLS

Certification: Lean Six Sigma Green Belt, Diploma in AutoCAD & SolidWorks, German A1

Design & Simulation Tools: AutoCAD, SolidWorks, CATIA V6, ProE, SIMIO, CNC programming, PLC

ERP & Statistical Tools: SAP (MM, PM, PP, Analytics), Atlas, Prism, BAAN, JMP, Minitab, StatFit, MS SQL

MS Office Suite: Excel (VLOOKUP’s, Pivot Tables), Visio, Project, Access, PowerPoint, Outlook, SharePoint PROFESSIONAL EXPERIENCE

Spare Parts Specialist – Capital Projects, Sasol North America, Houston, TX Jan 2017 Present

Coordinating with O&M & Suppliers, performing reliability analysis and planning spare parts inventory for 2 years

Procurement of all mechanical, electrical, and instrumentation spares for Ethane cracker, LDPE, LLDPE, and EO/EG units Supply Chain Intern, Crane Co., The Woodlands, TX Aug 2016 – Jan 2017 Global Project, Supplier Audits, Supplier Qualification, RFQ, Supply Chain & Inventory Data Analysis, SAT review, VMI, RCCP

NPD Project Expeditor: FKX9000 Triple Offset Valve – $10M Customer Orders, submitted ROI on new machine procurement, FAI, MRP Tracking, Machining & Weld Inspection, Evaluating Torque & Lifecycle Test results

Supply Chain Analyst: Collecting & analyzing Supply Chain KPI’s focused on OTD (Lead Time), Quality, and Cost Reduction (PPV & LCC), creating commodity strategies to drive continuous improvement in the supply base Sr. Engineer Mechanical, Vedanta Resources Plc., India Aug 2012 Aug 2014 Weld Inspection, Machining Inspection, Design Reviews, 3rd Party Tests, 8D, PPAP & APQP Documentation, Six Sigma, 5S

Created & developed PFD’s, PFMEA, Process Control Plans (Poke Yoke), Check Lists, and SOP’s for assemblies

Developed and monitored process to measure OEM parts over CMM (Dimensional Accuracy), performed SPC studies

(Control Charts) and determined process efficiencies using the calculated CP, CPK values

Conducted Root Cause Analysis (5 WHY’s) on quality issues, implemented corrective and preventive action plans – 8D

Performed supplier site audits, worked with Supplier’s and improved Incoming Parts Quality, and Tooling

Developed Standard Work and improved process quality by providing in house training on 5S, Quality, and Safety

Led and participated in implementing Capital projects & Continuous Improvement projects, saved INR 16.5 Million Industrial Engineer Intern, Ford Motor Company, India Nov 2011 Apr 2012

Increased 25 % production on13A body assembly line of Fiesta (2) and Figo models by Time & Motion Studies, identified bottlenecks using Value Stream Maps and improved Line Speed, Kanban Flow, MODAPTS, and Line Balancing

Eliminated assembly line quality issues by performing RCA (5 WHY’s/Fishbone), and implementing control plans (QC) PROJECTS

Process Quality: Reduced false alarms by 50% at process filter station and saved $7,000/annum/station, used A3 Problem Solving methodology. Tools/Software used – SPC, Capability Analysis, Pareto Chart, Root Cause Analysis, and Minitab Product Quality: Improved the design efficiency of a Base Clamp by 11%, identified the total number of parts, reduced the number of moving parts from 12 to 7 based on functionality, calculated position tolerance with GD&T for location control and assigned the required fits and designed a 3D model of the base clamp using PTC Creo Parametric 3.0 Drive System Design for 13A Conveyor, performed conveyor load calculations at startup and running stages, designed new sprockets and chain drive using existing factor of safety 21, designed 3D model using SolidWorks and conducted load simulation studies using ANSYS, suggested duplex sprockets with required machining and heat treatment for extra hardness

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