Manufacturing Engineer Lean

Daichi Matsuoka

**** *** *** **** *** **

Eagle Pass, TX 78853

Ph. 830-***-****

***********@*****.***

MECHANICAL / MANUFACTURING ENGINEER

Six Sigma / Lean Manufacturing / Process Design & Improvement/ Project Management

Lean Manufacturing offering four years of experience in process engineering, lean manufacturing, development on new products, and managed transfer products project. Developed work instructions, manufacturing flow, address problems to improve quality, communication with the customers for satisfaction, and transferred new products to other facilities to improve margin.

EXPERTISE

Lean Manufacturing Operations

Lean Quality Tools (FMEA, Pareto Charts, Fishbone Diagrams, Six Sigma 5S)

Geometric Dimensioning and Tolerance (GD&T)

Process Development & Improvement

Scrap Reduction & Output Increase

Project Management Office

Solid works, MS Project & MS Office

PROFESSIONAL EXPERIENCE

REGAL FASCO Piedras Negras, Coahuila Mexico

3.3 Domestic Motors and Commercial Refrigeration

Manufacturing Engineer Sept. 2012 – Present (2016)

Worked as process engineer for six months evaluating and testing new products and got promoted to project management to transfer new commercial refrigeration products and production line to other facilities for margin improvements. Lead quality, manufacturing, materials, and sales team for new product introduction and documentation.

Manufacturing project results:

Transferred new commercial refrigeration products and process from SMD Reynosa (Tamaulipas) facility to Fasco Piedras Negras (Coahuila) facility and obtained $30K of savings and 78k annual volume sales.

Improved loctite application process using lean six sigma tools and reduce 30% of noise ppms.

Standardized varnish on the plant.

Redesigned production lines to improve efficiency.

Improved lead time to provide samples to Juarez (Chihuahua) from 12 days to 5 days to accelerate the simplification project.

Transferred new commercial refrigeration products, process, and equipment from Erwin (Tennessee) facility to Fasco Piedras Negras (Coahuila) facility and obtained $150K of savings due to margin improvements.

Conducted mapping process and capability studies to eliminate bottlenecks and improve efficiency.

EDUCATION AND CREDENTIALS

The University of Texas at San Antonio

Bachelors of Science in Mechanical Engineering Grad. May 2012

Recent Training

oGreen Belt Lean Six Sigma

oProject Management Office

oLeadership

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