Mechanical Engineering Quality Assurance

R.ANANTHBABU, D.M.E.,B.E.,

Aspiring for a challenging career that provides an opportunity to work smart and which gives scope for career growth along with the improvement of the organization.

Bachelor of Mechanical Engineering (part time) from Sathyabama university, Chennai during-2013-2016

Diploma in Mechanical Engineering from sankar Polytechnic College,

Tirunelveli during-2008-2011

Position : Team Member - Production

Duration : From May 2011 till date

Responsibility:

Production Planning and Raw material requirement planning as per the dispatch plan of business unit.

Monitoring downtimes and reducing downtimes.

Process control in Manufacturing of tyres.

Quality Assurance of products.

Implementation & Practices of TPM tools and techniques in shop floor.

Control of inventory of both raw material as well as finished product.

Mentoring & Training of employees.

Monitoring and controlling scrap.

Ensuring 5S activities in business unit.

Ensure follow up of PIBS system for inventory.

Ensure no stoppage at customer end (Internal).

Cost control.

Responsibility:

Planning of man power, machine, and materials.

Planning and achieving shift production targets.

Cycle time study & optimization.

Trouble shooting production bottlenecks.

Monitoring and controlling production over heads and cost.

Implementation of TPM & 5S activities.

Anchoring small group activities.

Prepare the Daily performance Report and conduct the Daily work Management(DWM).

Prepare monthly Performance report and corrective action taken for major problems.

Discussions with vendors regarding various Displays,improvement jobs in machine

As a responsible Safety member conducts safety training for Team member trainees & Team members .

As a responsible Safety member Eliminating the work place Hazards and work with OHSAS audit.

As a responsible Safety member contact the behaviour based safety program to Team member trainees & Team members .

Preparation of the HIRA(Hazard Identification and Risk Assessment) document and Corrective actions.

Creation of Purchase & service respectively & routine follow ups with purchase team for material delivery.

Worked with IMS and FICCI Audits.

Out Source manpower Management.(75 members )

Involved in Three QCC Projects and worked on One Green Belt Project

Systems & Techniques Known:

TPM

5S

PIBS

SAP.

7QC Tools.

Acheivements:

Developed skill matrix for operatives and trained them to work in more than two machines.

Got Yellow Belt Certification in Six Sigma.

Achieved Zero scrap due to a specific defect through quality project.

Increased productivity by 15% in tyre building machine through improvement project.

Trainings undergone:

Time Management by Maxwell.

5S in shop floor.

Behavior Based Safety (BBS).

Toyota safety by toyota kirloskar-Bangalore

Basics of pneumatics by Festo controls.

Train the trainers

Integrated Management System by TUD SUD

Systems & Techniques Known:

TPM

Kaizen, 5S

Quality Assurance

Computer skills:

Operating Systems : MS Office

AUTOCAD

PRO-E

I hereby declare that the information furnished by me is true to the best of my knowledge and belief.

R.ANANTHBABU

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