Justin T. Hang Cell 209-***-**** acygde@r.postjobfree.com
Skill Set:
Process Improvement and Quality Control in the PCB manufacturing
PPAP preparation and submissions
First Article Inspections and verification
Product launch as a team member
Control Plan lead development and maintain
PFMEA lead development and maintain
APQP process lead
Manufacturability and Repeatability using SPC
Mini Tab SPC program, CpK, PpK indexes
Problems Solving tools; 8D process, 5WHY, fishbone (Ishikawa diagram)
Greenbelt trained through Parker Hannifin
SMT (Surface Mount Technology)
Through-hole technology
ESD compliant process to manufacture high quality electronics components
ISO9001/2
TS16949
ISO14001
Customer specific requirements, Toyota electronics assembly standard.
Education: BS degree Industrial Technology in Manufacturing at CSU Fresno
Work Experience:
Parker Hannifin/ Racor Division Modesto, CA Quality Engineer 09/2011 to 1/2016
Accomplishment:
Lead Greenbelt project team to reduce scraps by at least 33% on one of my product line
Improve quality rejection by implementing process improvement method
Increase warranty reject to less than 3%
Responsibilities:
Develops, modifies, applies, and maintains quality standards for products and processes.
Provides statistical information for quality improvement by gathering data on trends and root cause analysis.
Guide technical evaluation, analysis, and related data acquisition processes to ensure plant quality objectives are achieved.
Assesses quality performance using statistical and analytical methods.
Implements various methods and procedures for inspecting, testing and evaluating the precision, reliability and accuracy of products, processes and production equipment.
Develops and establishes quality systems and procedures, inspection plans, quality performance trends, statistical plans, cost estimates and technical quality plans for proposals.
Identifies quality performance, trends and corrective action by coordinating with customers and suppliers. Ensures compliance to specified quality requirements by performing in-house audits and surveys.
Prepares reports by collecting, interpreting, analyzing and summarizing data and making recommendations. Analyzes proposed changes in methods and materials. Compiles and writes training material and conducts training sessions.
Investigate failure analysis and corrective action investigations using problem solving tools such as 8D, fishbone, 5why
Refines and enhances products and processes by applying continuous improvement and key lean manufacturing/production principles and techniques to critical areas of production.
Customer interface and assist with internal and external audits.
Develops and coordinates corrective action procedures and plans.
Communicates and educates Value Stream Team on matters requiring specialized knowledge of quality functions, i.e., Production Approval Process (PPAP), Advanced Product Quality Process (APQP), and document control.
Benchmark Electronics, Inc Concord, CA Supplier Quality Engineer 09/2010 to 08/2011
Accomplishment:
Successfully PPAP and First Article product to customers
Supplier’s products meet our specification
Guided and managed supplier of our requirements and prints specification
Responsibility:
Performed root cause analysis of Production / Field failures
Performed MRB disposition including working with applicable departments to clean out MRB components and products
Develop suppliers to comply with product features and quality requirements and to understand and propose root cause for non-compliant parts with the different quality tools and problem solving methodology
Analyzed and report DMR to customers and review DMR with customers and vendors
Conduct Supplier visit and audit to make sure supplier meet quality requirements
Perform and submit customer First Articles for review and approve through their web system
Interface and communicate product structural and functional requirements with best practice manufacturing requirements
Facilitate internal design management communications between Product Engineering, Quality, and Manufacturing.
GD&T application and documentation in support of the prototype builds to insure optimum production design and process.
Lead critical application and documentation to enhance the production product and process development.
Dana Corporation/Metalsa Structural Products, Inc. Stockton, CA Quality Engineer 10/2009 to 9/2010
Responsibility:
•Interface and communicate product structural and functional requirements with best practice manufacturing requirements.
•Facilitate internal design management communications between Product Engineering, Quality, and Manufacturing.
•GD&T application and documentation in support of the prototype builds to insure optimum production design and process.
•Lead key and critical characteristic application and documentation to enhance the production product and process development and release.
•Support Toyota Supplier Quality Assurance Manual (SQAM).
•Support cost management relative to product development.
•Investigate weld issues from line side and fill-in when operator is on break or absent
•Support internal process improvements and sharing of best practice and benchmarking discoveries.
Aisin Electronics, Inc Stockton, CA Quality and Environmental Management System Specialist 9/2005 to 8/2009
Accomplishment:
Certification to ISO16949
Certification to ISO14001
No DOT violation
Complied to all RCRA, DOT, and EPCRA regulations and safety requirements
Responsibility:
Manage and complied with the Toyota Supplier Quality Assurance Manual (SQAM).
Developed and Implemented ISO/TS16949 Quality System
Management of the ISO14001 Environmental Management System
Management of Hazardous Wastes (DOT, RCRA, EPCRA)
Quarterly presentation of system performance to top management continuous improvement decision
Train and educate employees(management and floor) on RCRA, DOT, EPCRA, IIPP, Health and Safety, and others
Reporting environmental and health and safety to local, state, and federal agencies
Dana Corporation, Brake and Chassis Division Chowchilla, CA Quality/Process Engineer 9/1997 to 8/2005
Accomplishment:
Certification to ISO 9002
Certification to TS 16949
Certification to ISO14001
No DOT violation
Complied to all RCRA, DOT, and EPCRA regulations and safety requirements
Responsibility:
Facility layout, process research and setup
Maintenance Department supervision
Developed and Implemented ISO16949 and ISO14001
Investigate and resolved Quality and/or production issues at lineside
Developed new manufacturing methods
Improve existing manufacturing methods
Facility Layout to accommodate addition or changes
Manage the 8 D Problem Solving process
Design basic SPC to validate PPAP and APQP
Manage FMEA, PPAP, APQP, and Control Plan programs
Develop the Environmental Management System
Implement the Environmental Management System
Develop, monitor and manage aspect/impact program
Report programs to the State of California for compliance
Develop, monitor, and manage the legal and other requirement
Develop, monitor, and manage the objectives and targets program
Develop and monitor the waste recycling program (reduce, reuse, and recycle)
Develop and monitor subcontractor to assure they are in compliance and not post hazard to the environment
Review county, state and federal regulation and develop and monitor the Storm Water Pollution Prevention Plan (SWPPP)
Review county state and federal regulation and develop, monitor and manage the Spill Prevention Control and Countermeasure Plan (SPCC)
Dantel Inc. Fresno, CA Manufacturing Engineer 1995-1997
Responsibility:
Facility layout, process research and setup
Investigate and resolved Quality and/or production issues at lineside
Assisted with the development of new SMT surface mount PCB manufacturing methodologies
Improve existing thru-hole manufacturing methods PCB
Facility Layout to accommodate addition or changes
Manage the 8 D Problem Solving process
Design basic SPC using Microsoft excel to validate PPAP and APQP
Reference: Available upon request