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Quality Engineer Management

Location:
Stockton, California, United States
Posted:
January 24, 2017

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Justin T. Hang Cell (209) ***-**** acygde@r.postjobfree.com

Skill Set:

Process Improvement and Quality Control in the PCB manufacturing

PPAP preparation and submissions

First Article Inspections and verification

Product launch as a team member

Control Plan lead development and maintain

PFMEA lead development and maintain

APQP process lead

Manufacturability and Repeatability using SPC

Mini Tab SPC program, CpK, PpK indexes

Problems Solving tools; 8D process, 5WHY, fishbone (Ishikawa diagram)

Greenbelt trained through Parker Hannifin

SMT (Surface Mount Technology)

Through-hole technology

ESD compliant process to manufacture high quality electronics components

ISO9001/2

TS16949

ISO14001

Customer specific requirements, Toyota electronics assembly standard.

Education: BS degree Industrial Technology in Manufacturing at CSU Fresno

Work Experience:

Parker Hannifin/ Racor Division Modesto, CA Quality Engineer 09/2011 to 1/2016

Accomplishment:

Lead Greenbelt project team to reduce scraps by at least 33% on one of my product line

Improve quality rejection by implementing process improvement method

Increase warranty reject to less than 3%

Responsibilities:

Develops, modifies, applies, and maintains quality standards for products and processes.

Provides statistical information for quality improvement by gathering data on trends and root cause analysis.

Guide technical evaluation, analysis, and related data acquisition processes to ensure plant quality objectives are achieved.

Assesses quality performance using statistical and analytical methods.

Implements various methods and procedures for inspecting, testing and evaluating the precision, reliability and accuracy of products, processes and production equipment.

Develops and establishes quality systems and procedures, inspection plans, quality performance trends, statistical plans, cost estimates and technical quality plans for proposals.

Identifies quality performance, trends and corrective action by coordinating with customers and suppliers. Ensures compliance to specified quality requirements by performing in-house audits and surveys.

Prepares reports by collecting, interpreting, analyzing and summarizing data and making recommendations. Analyzes proposed changes in methods and materials. Compiles and writes training material and conducts training sessions.

Investigate failure analysis and corrective action investigations using problem solving tools such as 8D, fishbone, 5why

Refines and enhances products and processes by applying continuous improvement and key lean manufacturing/production principles and techniques to critical areas of production.

Customer interface and assist with internal and external audits.

Develops and coordinates corrective action procedures and plans.

Communicates and educates Value Stream Team on matters requiring specialized knowledge of quality functions, i.e., Production Approval Process (PPAP), Advanced Product Quality Process (APQP), and document control.

Benchmark Electronics, Inc Concord, CA Supplier Quality Engineer 09/2010 to 08/2011

Accomplishment:

Successfully PPAP and First Article product to customers

Supplier’s products meet our specification

Guided and managed supplier of our requirements and prints specification

Responsibility:

Performed root cause analysis of Production / Field failures

Performed MRB disposition including working with applicable departments to clean out MRB components and products

Develop suppliers to comply with product features and quality requirements and to understand and propose root cause for non-compliant parts with the different quality tools and problem solving methodology

Analyzed and report DMR to customers and review DMR with customers and vendors

Conduct Supplier visit and audit to make sure supplier meet quality requirements

Perform and submit customer First Articles for review and approve through their web system

Interface and communicate product structural and functional requirements with best practice manufacturing requirements

Facilitate internal design management communications between Product Engineering, Quality, and Manufacturing.

GD&T application and documentation in support of the prototype builds to insure optimum production design and process.

Lead critical application and documentation to enhance the production product and process development.

Dana Corporation/Metalsa Structural Products, Inc. Stockton, CA Quality Engineer 10/2009 to 9/2010

Responsibility:

•Interface and communicate product structural and functional requirements with best practice manufacturing requirements.

•Facilitate internal design management communications between Product Engineering, Quality, and Manufacturing.

•GD&T application and documentation in support of the prototype builds to insure optimum production design and process.

•Lead key and critical characteristic application and documentation to enhance the production product and process development and release.

•Support Toyota Supplier Quality Assurance Manual (SQAM).

•Support cost management relative to product development.

•Investigate weld issues from line side and fill-in when operator is on break or absent

•Support internal process improvements and sharing of best practice and benchmarking discoveries.

Aisin Electronics, Inc Stockton, CA Quality and Environmental Management System Specialist 9/2005 to 8/2009

Accomplishment:

Certification to ISO16949

Certification to ISO14001

No DOT violation

Complied to all RCRA, DOT, and EPCRA regulations and safety requirements

Responsibility:

Manage and complied with the Toyota Supplier Quality Assurance Manual (SQAM).

Developed and Implemented ISO/TS16949 Quality System

Management of the ISO14001 Environmental Management System

Management of Hazardous Wastes (DOT, RCRA, EPCRA)

Quarterly presentation of system performance to top management continuous improvement decision

Train and educate employees(management and floor) on RCRA, DOT, EPCRA, IIPP, Health and Safety, and others

Reporting environmental and health and safety to local, state, and federal agencies

Dana Corporation, Brake and Chassis Division Chowchilla, CA Quality/Process Engineer 9/1997 to 8/2005

Accomplishment:

Certification to ISO 9002

Certification to TS 16949

Certification to ISO14001

No DOT violation

Complied to all RCRA, DOT, and EPCRA regulations and safety requirements

Responsibility:

Facility layout, process research and setup

Maintenance Department supervision

Developed and Implemented ISO16949 and ISO14001

Investigate and resolved Quality and/or production issues at lineside

Developed new manufacturing methods

Improve existing manufacturing methods

Facility Layout to accommodate addition or changes

Manage the 8 D Problem Solving process

Design basic SPC to validate PPAP and APQP

Manage FMEA, PPAP, APQP, and Control Plan programs

Develop the Environmental Management System

Implement the Environmental Management System

Develop, monitor and manage aspect/impact program

Report programs to the State of California for compliance

Develop, monitor, and manage the legal and other requirement

Develop, monitor, and manage the objectives and targets program

Develop and monitor the waste recycling program (reduce, reuse, and recycle)

Develop and monitor subcontractor to assure they are in compliance and not post hazard to the environment

Review county, state and federal regulation and develop and monitor the Storm Water Pollution Prevention Plan (SWPPP)

Review county state and federal regulation and develop, monitor and manage the Spill Prevention Control and Countermeasure Plan (SPCC)

Dantel Inc. Fresno, CA Manufacturing Engineer 1995-1997

Responsibility:

Facility layout, process research and setup

Investigate and resolved Quality and/or production issues at lineside

Assisted with the development of new SMT surface mount PCB manufacturing methodologies

Improve existing thru-hole manufacturing methods PCB

Facility Layout to accommodate addition or changes

Manage the 8 D Problem Solving process

Design basic SPC using Microsoft excel to validate PPAP and APQP

Reference: Available upon request



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