Elmer F. Roanhorse

acy9ay@r.postjobfree.com PO Box **44 Sacaton, AZ 85147 480-***-****

Summary of Qualifications

Years of Engineering Manufacturing and Quality Experience. Worked in areas from Electronic Device Development (PCB) to High Volume Manufacturing, Product Life Cycle Implementation, Production, Product Integration, Failure Analysis, Vendor Support, Process & Test Yields, Integration, Customer Support, Quality Assurance, Product Delivery, and Community Service. Additionally, continuous Quality and performance of Production while ensuring the integrity of Quality Control, through established standards, customer specifications and production goals. Skilled in Teamwork, working with Stakeholders, Problem Solving (Team Lead & Mentor), Risk Taking, Customer Oriented, Quality & Results Focused, Project Management and Technical Communication. Improvements in areas of Manufacturing Quality, Lowered Costs, SPC Process, Improved Processes through Root Cause and Continuous Improvements. Continuous learning, completed coursework toward ASQ 6Sigma Green Belt Certification.

Certifications

2/2017 ASQ 6Sigma Green Belt: DFMEA, FMEA, DOE, Lean Methods, SPC Process, Six Sigma Methodology, etc. - In Process (2/4/17 Exam)

2015 Certified IPC Specialist for end product acceptance criteria for consumer and high reliability printed wiring assemblies’ standards, IPC-A-610 Acceptability of Electronic Assemblies.

2006 Arizona State University Ira A. Fulton School of Engineering Certificate in Robust Design for Six Sigma

2003 Arizona State University W. P. Carey School of Business Project Management Executive Education Certificate in High Impact Project Management

Experience

Ampcus Incorporated 9/2016 – Present Chandler, AZ

Tech Support Tester

Contract work for Intel Corporation within ATTD Competitive Analysis group. In-depth investigation and analysis of competition products that assesses the competitor’s strengths and weaknesses in the marketplace. This aids in implementing effective strategies to improve Intel’s competitive advantage. Understandings of processes, materials, Stack Ups, Design rules, components, of a competitor’s product specifications. Clear understanding of chemistry and the health and safety hazards surrounding potentially blending adhesives, potting materials and solvents.

Raytheon 1/12/15 – 3/17/16 Farmington, NM

Quality Assurance Engineer

Missile Systems - RDF Excalibur, Javelin, Major Subs (AMRAAM, AIM-9X, Paveway, SM-6) & Co-Pro

Lead, implement, and continuous improvements to manufacturing processes and products through the root cause and corrective actions system. Ensure audit readiness for Corporate, RMS, and Local Process Product audits. PCB, Cable and Wire Harness (encapsulation, potting, molding, etc.), Provide Guidance/Assistance to Manufacturing Engineer and Electronic/Mechanical Manufacturing Assemblies. Confirm product meets Class 3 standards regarding IPC-A-610E-2010 and IPC J-STD-001E-2010. Comply with INTERNATIONAL STANDARDS ISO 9001 and SAE AS9100. Participate in Statistical Process Control (SPC) on Quality, Test, and wire pull processes. Analyze internal manufacturing performance metrics. Coordinate, support and aid in production manufacturing instruction (WI) Generate Certificate of Conformances regarding Products. Complete First Article Inspections on product to ensure product meets drawings and material requirements. Participate in Peer Reviews on work instruction changes. Take part in disposition of discrepant material for use on product lines. Work daily issues and communicate with Program leadership, counterparts, technicians, etc. IPC-A-610 Acceptability of Electronic Assemblies “Certified IPC Specialist”. Awarded for “RAYTHEON SIX SIGMA SPECIALIST QUALIFICATION”.

Tooh Dineh Industries, Inc. 1/16/14 – 8/15/14 Winslow, AZ

Senior Process Manufacturing Engineer

Electro Motive Diesel

Lead Engineers in continuous process improvements; work with Manufacturing/Quality to improve processes. Improve product/supplier selection, coordinate, support and create production manufacturing instructions. Supervise/Guidance/Assistance to technician’s to uphold ISO production equipment standards, availability and build specialized tooling. Provide quality products and services to the railroad electronic industry worldwide. ISO-certified monitoring, Quality implementation and specifications. IPC Class 2 and Class 3 PCBs, Surface Mount Technology, Through-Hole product lines. Work with equipment and tooling vendors on production equipment selection. Establish assembly processes to maximize efficiency for low to high complexity assemblies that integrate PCB assembly with final assembly requirements. Also provide quick-turn prototype assemblies. Coordinate, support and create production manufacturing instructions. Prepare and recommend layouts in production for facility/building maintenance, equipment maintenance, efficiency, quality and cost reduction.

Intel Corporation 12/2010 – 7/2013 Chandler, AZ

Mechanical Engineer

Information Technology Factory Automation - Automated Material Handling Systems

Experience with operational use of AMHS in a silicon manufacturing factory for integrated transport, delivery and storage using automated scheduling and dispatch for two different Equipment platforms. Management of Projects, Suppliers, Piece Parts, Rail Infrastructure, Continuous Improvements, and Maintenance schedules. Analyze internal manufacturing performance metrics and SPC process. Product Rail Delivery and Storage for factory. Coordinate, support and create production manufacturing instruction. Equipment transport Installs, Inspection, Qualification, Projection and Metrics. Construction Collaboration, Final Decisions, Problem Solving, 5W’s, 7-Step Method, along with Crisis Management and Recovery. Ensure to delivering the right wafer to the right tool in a timely and efficient manner. Prepare and recommend layouts in production for efficiency, quality and cost reduction. Coordinate, support and create production manufacturing instructions. Facility Maintenance interaction.

Intel Corporation 12/2005 – 12/2010 Chandler, AZ

Customer/Product Quality Engineer

Embedded Communications Group /Digital Home Group / Enterprise Platforms Services Division - Divisional

Main interface between customers and Intel on resolving customer’s issues quickly. Lead communication with end customers which directly influence the critical success indicators for customer response and closure related to Product Quality & Reliability, Electronic and Manufacturing standards. Manage collaboration across worldwide GEO teams to share information and coordinate on status worldwide. Reports cover the microprocessors, chipsets, and board system products. Support includes product health summaries, problem identification, problem correlation, electrical evaluations, and failure signature analysis. Works with the Division Quality & Reliability or High Volume Manufacturing factory on completing root cause failure analysis and continuous process improvements. Provide technical expertise on production build and manufacturing release. Factory metrics and SPC processes.

Intel Corporation - 12/1999 – 12/2005 Chandler, AZ

Electrical/Thermal Line Yield Analysis Process Engineer

Provide automated test, parametric test, FOL Integration, and Quality & Reliability PCB Supplier evaluations support. Deliver baseline support for test vehicle / PCB data interpretation, communication of results, management of team resources, manufacturing FOL (CAM, SMT, and Cure ) & EOL (Test & Final Assembly) modules engagement, task force participation, coordinating product support transfers, new product introductions, Feedback to Design, PCB Suppliers, SPC processes, Test, & Manufacturing on test vehicle / PCB yield issues, and meeting timeline deliverables. Drive Product support by establishing & documenting BKM's& Flows for failure resolution. Quality Plan, schedule, manage & work priorities to meet technology certifications. Multi task, integrate Platform Maturity Table (PMT) deliverables with other competing technologies. Manage the resources to reduce sampling plans for productivity gains. Provide technical expertise during development, pre-production build and through manufacturing release. Partner with Quality & Reliability Group to provide resource framework and solutions on driving continuous improvements in cost, quality, and throughput.

Intel Corporation - 6/1995 – 12/1999 Chandler, AZ

Integration Engineer Technician

Assembly Technology Development - Integration Line Yield

Provide failure analysis using leading edge electronic techniques and Lab equipment to identify root cause failure on test vehicles and functional product. Sustain& manage the HP/UX Tester on test vehicle parametric measurements, test program generation and system maintenance. Multiple product development support on different process timelines on ICT/FX/HPTS/S9K tester fails with INT1/FCPGA, Cartridge, PLGA, C4 Ball Attach, and Inner Lead Bonding platforms or modules. Use of Quality and Reliability laboratories for resource support and investigation results such as Product Lab, Advanced Imaging Lab, Metallography Lab, Stress (HAST, Cycling, Temp, Vibration, etc.) and Lab Microscopy Lab. Material chemistry and the health and safety hazards surrounding potentially blending adhesives, potting materials and solvents.

Education

Arizona State University

12/1998 Bachelor of Science Engineering in Mechanical Engineering

Power emphasis i.e. Thermodynamics, Heat Transfer and Fluid Dynamics

Skills

Six Sigma Green Belt: Lead and execute process-level improvement projects; Collect process data and develop process maps; Develop statistical hypotheses using statistical tools; Design simple experiments and/or implementation plans that help validate improvement options; Eliminate waste and defects by applying lean and six sigma; Collect, analyze, and quantify data that enable process improvements; Execute the six sigma methodology; Work with process owners to ensure process gains are held; DFMEA, FMEA, DOE, etc.

Royonics Semi-Auto Component Placement, Hepco Lead Formers, Hepco Lead Trimmers, Electrovert Vectra Wave Solder, Aqueous Technologies Trident III Board Washer, X-PAQ Precision Fastening Systems, Connector Placement Tools, ACAD LT 2002

Lab experience with electronic electrical measurement equipment, Focused Ion Beams, 2D/3D X-rays, polishing, and chemical etch. Allied Polisher, Epoxy, Allied Saws, Microscopes, RIE’s, and Reliability Stresses (HAST Chamber, TC Chamber, TS Chamber, Bake Oven, Imax Chamber, Shock Test Tool, Vibration Test Tool, Reflow Oven).

Intel Training: 6-Sigma techniques, structured problem solving, experiment design, data collection, analytical thinking, and overall project management and stakeholder communications.

Interpret mechanical and layout drawings relating to Geometric dimensioning and tolerance.

Exceptional interpersonal communication, relationship management, effective listening and influencing skills that result in strong working partnerships across organization boundaries.

Proven track record of creating and implementing integrated, multidiscipline solutions.

Help resource, manage, and train technicians locally and overseas.

Familiar with MES300, servers, and MCS, regarding Unix

Implement SEMI Standards

Peer Trainer: Discovery Advanced Reporter Training. Business Objects to help analyze information from a variety of databases and to create concise reports.

Design of Experiments I & II using statistical analysis tools and methods such as Measurement Capability Analysis or Passive Data Collection

Tools: Voyager, EATS, Crystal Ball, ACAD, Speed, Data View, KEA VT, JMP statistical SW, Documentum, Exceed, Allegro, C programming, Basic, Fortran, HP UX

Highway construction, road maintenance and community subdivision street preservation

Recognition

2015 Raytheon Six Sigma Specialist Qualification, in recognition that implemented a process to control the quality of microscopes used for assembly and inspection of products in the factory. Results were improved image quality and ergonomics; Prevention in place of reaction to problems after the fact; eliminated waste (waiting)

2005 ATD Smithfield Award: Recognition & Appreciation of Achieving Tape-out, Production, and Launch of Intel’s First IA-32 Dual Core Processor

2005 Intel Customer Quality & Reliability Cellular Handheld Group Award: In Recognition of Excellent Results in Developing & Ramping the Cedar Creek Analog Front End

2004 PMED Achievement Award: Recognition of support for the Supai Bump cracking TF & development of Die-shear Technique

2001 Intel Arizona Cultural Leadership Team Multicultural Award in Recognition of Outstanding Effort & Leadership in Promoting Diversity in the Workplace & Community

1999 Intel Quality Award: Assembly Technology Development Excellence in Performance to Our Goals

1999 Intel Achievement Award: For the Development and Delivery of Technology Education in Diverse Communities

1995 Intel Assembly Technology Development Award in Recognition of Contributions to the Successful Development and Implementation of the TAB ILB Process

Community Volunteer

2016 Goodwill of Central Arizona

1999-2001 Board Member & Co-Founder of the Phoenix Dine Incorporated Non Profit

1999-2001Chairman&Co-Founder of the Phoenix Professional Chapter of the American Indian Science & Engineering Society (AISES)

1998-2002 Chairman & Co-Founder of the Intel Native American Network (INAN) Employee Group

American Indian Science &Engineering Society National Student Representative – Alt.

Arizona State University AISES Chapter President, AISES Region 3 Conference Creator

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