Engineering Mechanical

ABDUL SAMAD KHAN

**** * ******** ***, ******, IL, 61615. 309-***-****(Cell)

****.**********@*****.***

OBJECTIVE:

Seeking an opportunity in the areas of Product Design, Development, Integration and Validation.

PROFILE:

3+ years of comprehensive experience including solid modelling, sheet metal, assembly and part detailing using Pro/E 4.0, SolidWorks & AutoCAD.

Adept at working knowledge of mechanical engineering design principles.

Designed and created assembly drawings including bill of materials (BOM) and engineering drawings such as Groups for Hydraulic Lines and Systems, Machine Frames and workhead structures, exhaust components, enclosures, cylinder head, connecting rod, pistons, and piston rings.

Proficient at Computer-Aided Engineering (CAE) tools used in the industry such as AutoCAD 2010, Pro/E Wildfire 4.0, Creo Parametric 2.0, 3.0 and ANSYS 13.

Strong commitment for Continuous Product Improvement with demonstrated application to Component Design and Manufacturing Process.

Working knowledge of APQP and PPAP processes.

Quick learner, demonstrated ability to easily grasp new technologies from various professions.

Proven abilities to take initiatives, lead through the course of development and accomplishment of tasks.

Strong leadership, teamwork, and organizational skills.

Excellent analytical and problem solving ability.

CORE COMPETENCIES:

Project Management/Leadership Change Management/Cost Reduction

Product Design and Development Diesel Engine Performance

Cross-Functional Collaboration Root cause analysis/Warranty reduction

New Product development (NPI) Continuous Product Development (CPI)

PROFESSIONAL EXPERIENCE:

Project Design Engineer, August 2015 to Present.

BELCAN Engineering Services,

In House, Peoria, IL:

Caterpillar’s Hydraulic Mining Shovels

Creating, Designing and Detailing Hydraulic Groups, Lines (Hoses and Tubes) and Components for Caterpillar’s Hydraulic Mining Shovels (HMS).

Created detailed Drawings, with accurate Background Geometries for the Hydraulic Groups and maintain their BOMs.

Maintained and Updated the Database for the Groups on MS Access, Excel Workbooks and OneNote.

Participated in the weekly customer meetings and worked closely with the Customer NPI Team.

Was responsible for Documenting, Maintaining, and Uploading Models and Drawings in TeamCenter and hence complete the Change Notices and the EDS data for the Hydraulic Groups and sent them for Releasing.

Creating and presenting weekly Power Points to the in house team, and try to resolve issues within the team before reaching out to the client.

Presenting Power Points to the client on weekly basis to give updates on the Groups we used to handle.

Creating and presenting training power points for any new updates with CREO, Updates from the clients, NPI Teams towards the project.

Nordco Inc. Single Piece Flow (SPF):

Designed Machine Frames and workhead Structures for the SPF Rail Road Maintenance Machines.

Performed tolerance stack up to insure sufficient clearance/engagement between various workhead tools and frames.

Assisted Engineering Team in conducting Technical Information Workshops(TIW) with Nordco’s engineering team.

Was responsible for Documenting, Maintaining, and Uploading Models and Drawings in PTC Windchill.

On Site at Caterpillar Inc., Mossville, IL

Creating, Maintaining and releasing high quality Engine Parts like Air Compressors, Cylinder Components, Fuel System level groups and components’ Pro-E models and BOM within the program NPI and CPI timeline and uploaded models in Teamcenter.

Worked on the Project on Special Characteristic Matrix for After Treatment Team.

Supported the Fuel Systems Team on the Validation of the Bench Testing of the Filter Base Group and other Components.

Created and released Engineering change notices in EDS.

Correcting & Collaborating Models changes at RM Level among the other system Teams by performing periodic checking on the pre released engineering models.

Project Design Engineer Feb 2013 – Feb 2015

Novel Technologies Inc., Hyderabad, India

Used ProE, CREO to model, detail and make changes to Engineering Drawings for various components, subassemblies and uploaded models in Team center for the first rate OEM’s

Checked drawings and assemblies to insure they adhere to OEM’s engineering standards

Performed tolerance stack up to insure sufficient clearance/engagement between components in assemblies

Mitigated design issues by redesigning and validating components as part of continuous product improvement process

Assisted Engineering Team in conducting Technical Information Workshops(TIW) with various first rate OEM’s applications

Performed APQP assessments for New Product Introduction(NPI) and supported Design reviews and Product Gateway Reviews

Developed and maintained design validation plan (DVP&R) and provided support for validation activities.

Supported the program management team to deliver best in class consumer satisfaction while meeting program cost, weight, and functional objectives.

ACADEMIC BACKGROUND:

Bachelor of Science, Mechanical Engineering

Osmania University, Hyderabad, India, 2012

FEA Analysis of Centrifugal Blower

This project involves modeling and analysis of Centrifugal blower made of Fiber-reinforced plastic (FRP) Composite material with Aluminum as baseline for noise reduction.

The blower model was designed by using solid modeling software using Pro/E-wildfire-2

The model was then meshed with 3D TET meshing using Hypermesh.

Performed modal analysis using 10 different natural frequencies performed on both Aluminum and FRP composite material using ANSYS.

Purpose was to design a blower with most optimal design while meeting noise reduction target.

Advanced CAD Projects (Pro-E Wildfire 4.0/Pro-Mechanica, SolidWorks and AutoCAD)

Designing of intricate assemblies involving Connecting Rod, Crankshaft, Engine Head, Housing, Engine Block and other complex geometries.

Creating models and drawings for Geometric Dimensioning & Tolerancing. (GD&T).

Static, dynamic analysis for 3D and 2D (plan stress, plane strain and beam models using Pro/Mechanica and Abaqus.

COMPUTER SKILLS:

Design Tools : Pro/E-wildfire-2 & 4, CREO & AutoCAD

Languages : C, C++

FEA Tools : I-DEAS, LISA & ANSYS

Word / Graphic Processing : MS Word, Excel, Power Point.

PROFESSIONAL AFFILIATIONS:

Member:

American Society of Mechanical Engineers (ASME)

References available upon request.

Contact this candidate