ANANDHAVELU.M

NEW NO: **/**, SPS SECOND STREET, ROYAPETTAH, CHENNAI-600014

TAMILNADU, INDIA.

Mobile : +91-978******* (India), +966-********* (Saudi)

Email : acxkdk@r.postjobfree.com

INSTRUMENTATION COMISSIONING SUPERVISOR

[08 years of professional experience]

Having 8 years (Abroad:2.9 and India:5)Experience in Modern Process Control Instrumentation of Power Plant industries at various positions in India and Abroad with opportunities for Personal, Technical and Professional achievement. Involved in, Commissioning and Start up as well as Maintenance activities in different location. Gained very good experience in Routine Maintenance, Preventive Maintenance and Corrective as well as Shutdown Maintenance in different facilities, Well Experience in different type of activities related to Commissioning, start up, Trouble Shooting, Overhauling of valve, Loop checking, Calibration and Maintenance of process control instrument and Equipment in process plant. Aware of permit to work, Standard Maintenance Procedure, Safety procedure required to always think safety before starting any job, work in full compliance with the Health Safety and Environment procedures of the organization.

SUMMARY OF KEY SKILLS

•DCS

•PLC Systems

•Vibration Monitoring

•Mass Flow Meters

•Ultrasonic Transmitters

•Control Valves

•Loop Checking

•Impulse Tubing Erection

•Function Test, etc.

CORE COMPETENCIES

Plant Management

•Pre-commissioning & Commissioning.

•Maintenance & Troubleshooting.

•Preparation of periodical reports.

•Shutdown activities and Emergency Call Response.

Technical Proficiency

•Ability to read P & I Diagrams, Hook-up drawings, Loop drawings, Isometric drawings, Structural drawings, Plant Layout drawings, etc.

•Practical working experience in maintenance & troubleshooting of instruments such as Displacer Level transmitters, Radar & Ultrasonic level transmitters, Mass flow meters, Vortex flow transmitters, Magnetic flow transmitters and Panametrics flow transmitters, etc.

•Thorough knowledge of Material specifications, Cable specifications, Junction Box schedule preparation, Termination details preparation, Location Finalizing of instruments.

•Hands-on experience in calibration of Flow transmitters. Pressure transmitters. Level transmitters. Temperature transmitters, Recorders / Controllers, Control Valves, pH & Conductivity transmitters, MOV & PCV, etc.

•Well experienced in Impulse tubing erection, Hydro testing, Loop checking and various commissioning activities..

Major Instruments Handled

•Tank gauging system (Endress+Hauser).

•Ultrasonic level transmitter (Ametek series 505+2400 and Endress+Hauser).

•Radar level Transmitter (Endress+Hauser FMR 240 & FMP 40).

•Mass flow meter (FCI).

•Vortex flow meter (Yokogawa DYA and Khrone).

•Coriolis flow meter (Micro Motion).

•Ultrasonic flow transmitter (Panametrics,Khrone and Endress+Hauser).

•Magnetic flow meter (Rosemount, Yokogawa and ABB).

•DP Transmitters (Yokogawa, Rosemount, ABB,Siemens and Endress+Hauser).

WORK EXPERIENCE [Gulf Countries]

Company : Hanwha Engineering & Construction, Saudi Arabia

Position : Instrumentation & Control Commissioning Engineer

Project : YANBU-2 Power & Water Project, KSA (Power Plant)

Date : December 2013 to October 2016 (Till now)

Key Responsibilities

Executing the Instrument pre-commissioning and commissioning activities in boiler & balance of plant.

To manage/supervise the loop checking, Functional check & Pre-commissioning Activities

Pre-commissioning Check as Per P&ID and as per the ITP Specification all the Field Instruments is installed, as per P&ID and having a walk down Inspection with client to check the system redness of the system.

Supervise Instrumentation Construction and Installation of field instruments and loop checking by performing simulation of process value from field instruments to DCS, ESD, VMS, MCM and SCADA. Perform critical troubleshooting during functional test.

Installation,Commissioning & Maintenance of DCS,ESD,F&G(EMERSON OVATION 3.31)

Preparation of I /o list, Alarm schedule, Instrument Panel Wiring, Cable Schedule, JB schedule.

Performed DCS-SAT together with the DCS Vendor (EMERSON OVATION 3.31)SupervisePerform Instrumentation & Control Commissioning both from Field, DCS/ESD & MCM

Logic Check & Functional check with protection check for all Boiler & BOP Sub Systems

Cause & Effect check as per the C&E Matrix.

Installation &Commissioning of Field Instruments Like Pressure Transmitter, Flow Transmitters, Level Transmitters, Control Valves,MOV, Dampers, Pneumatic Valves.

Boiler MFT protection checking with Interlocks.

Commissioning of HP/LP By pass & ERV Hydraulic Valves & Hydraulic Systems

Involved in the Functional test for Boiler systems & ESD Systems

Commissioning of MCC Drives, SWGR from DCS& Interlocks, Protection Checking

Pre-commissioning Check as Per P&ID and as per the ITP Specification all the Field Instruments is installed, as per P&ID and having a walk down Inspection with client to check the system redness of the system.

Commissioning of Steam water analysis system Analyzers

Preparing Punch list as per system wise and having a daily System wise updating Completed punch list to Client.

Cold Loop & Hot loop Checking form Field instrument to Junction box & Junction box to DCS as per the Priority system to start up.

Involved in commissioning of boiler burners System, boiler dampers, Control Valve & MOV commissioning.

Coordination with RT and PG Test

Supporting vendors to complete the commissioning of packages system and take over the responsible of the system handover to client.

Company : Hanwha Engineering & Construction, Saudi Arabia

Position : Instrumentation & Control Commissioning Engineer

Project : Saudi Arabin Oil Compant (Saudi ARAMCO)

Key Responsibilities

Installation & Commissioning of Field Instruments like Flow Transmitter,Pressure Transmitter & ALCO Metering Skid( Alderly ).

Involved in Loop Check & Funtion test at Saudi ARAMCO as per standard of Aramco.

Commissioning of Bernard Mov & Emerson Flow Control valve.

Commissioning of ALC Export pump with Interlock and Export to Yanbu-2 Terminal.

Commissioning of Slop Oil pump with Interlock.

Company : BGR Energy Systems Limited

Position : Instrumentation & Control Commissioning Engineer

Project : Kothagudam Thermal power station (1X 500 MW) (KTPS)

Date : May 2009 to December 2013

Key Responsibilities

M/s. BGR Energy System provides turnkey EPC and BOP services for coal-based Thermal Power Plants and Gas-based Combined Cycle Power Plants typically about and above 500 megawatts to state Electricity board and also for private sectors.

I was involved in loop checking, function test, commissioning, maintenance, trouble shooting and calibration and Activities in process Instrument.

Experience in Field Instrument, F&G, HVAC systems.

Reading of Process & Instrumentation Drawing (P&ID), Electrical single line flow drawings, verification& implementation same at Site.

Commissioning of PLC panels, DCS& UPS as per Layout Drawings& Perform of SAT test and Functional Test.

Commissioning of Field Instruments, Pneumatic Valves, and Control Valve & MOV as per P&ID in Site.

Pre startup of Auxiliary System& Commissioning Auto mode from PLC& DCS of Pre Treatment Plant (PTP ),Cooling water system(CW)& Auxiliary Cooling water (ACW) Systems, Compressor air system CAS), Fire Protection Systems (FPS), Ash handling system (AHP), Coal Handling Plant (CHP), Mill Reject system (MRS), Fire protection Aragonite System

Fire and Gas dynamic logic checks as per cause and effect. by creating smoke alarm, Gas Alarm, Toxic alarm, heat detector alarm, Activation of Manual call point and checked respective output device.

Pre Startupof BoilerAuxiliary Drives & Turbine with all Safety Interlocks with ESD System.

Experience in managing Sub-Contractors and Contractors and vendor activities.

Preparing System Wise Progress & Completion Schedule

Precommissioning/commissioning & start-up of process system and conduct On-line troubleshooting & maintenance works. Assist vendor during package commissioning & start-works.

Coordination with project team to improve the progress in work as scheduled.

Organize the Site meeting with sub vendor and site supervisor to achieve the target.

Attending site review meeting with client and proceed the work as on priority basis.

Entire package handing over with Performance Guarantee (PG Test) to the client with smooth operation.

Responsibilities in Design Site:

Preparation of Instrument index, Input/output list, cable schedule, cable interconnection wiring diagram, Set point schedule as per P&ID

Eliminating redundant / obsolete processes involved in the design, development processes and working towards value-addition.

Co-ordination with Electrical, Piping, Mechanical designers and site members and Preparing of As built Drawings

Review and approval of vendor drawing.

Preparation of BOQ & Review and approval of Vendor Drawing.

Company : BGR Energy Systems Limited

Position : Instrumentation Engineer

Project : Kakathiya Thermal Power Plant(1X500 MW KHTPS)

Date : Major Loop test & Function test,Start up & Shutdown Work(Nov 2011 to May 2012)

Key Responsibilities

Experience in Construction, Pre-Commissioning, Commissioning, Start Up and Operation.

I was responsibility in loop checking, function test, commissioning, maintenance & trouble shooting.

Responsibility was to Start up the System With DCS Protection & Interlock Verification with technical support in field and in Control systems

Control Narrative and Start sequence checks.

Carried out commissioning works according to Function Tests and Cause and Effect Tests.

Experience in Control Systems like PLC, DCS, SCADA, BMS, and HMI Systems.

Experience in Completion Handover systems.

Experience in Emergency Shutdown Systems and Cause & Effect testing’s, Function Testing.

Knowledge in International Instrumentation standards and codes, to prepare the preparation of pre-commissioning & commissioning procedures and get it approved from client.

ACADEMIC QUALIFICATIONS

Education

Completed BE in Electronics & Instrumentation in 2009 from Jaya Engineering College, Anna University Affiliated, Tamil Nadu, India

Special Training Attended

•Health Safety Environment.

•Fire Fighting Training in Site

•Working at Height

•Permit to work

•Confined space training

•MOV Operation (Limitorqe).

PERSONAL DETAILS

•Date of Birth : 12-12-1987

•Gender : Male.

•Social Status : Married.

•Citizenship : Indian.

•Passport Details : H2533769

•Validity of Passport : 26.01.2019

•Languages Known : English, Hindi, Tamil, Malayalam, Arabic.

•Permanent Address : NEW NO: 10/64, SPS SECOND STREET, ROYAPETTAH, CHENNAI-600014

TAMILNADU, INDIA.

•Contact Details : India +91-978******* (India), +966-********* (Saudi)

E-Mail : acxkdk@r.postjobfree.com

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