Continuous Improvement / Lean / Results Driven
Business Profile
An accomplished Manager with a proven track record for building and leading world-class manufacturing teams to support profit growth. Progressive experience coupled with formal training in Lean, Six Sigma, Project Management, Continuous Improvement, and Team Building.
Known for driving results as a highly effective team builder with an analytical approach to problem solving, strong people skills, logical decision making, and an eye for the bottom-line.
Significant Accomplishments
Developed and Implemented Apprenticeship Program significantly improving quality, productivity, employee retention, on-time delivery and lead times
Achieved World Class >85% Overall Equipment Effectiveness in minerals production facility by implementing Lean Principles and leading Research and Development initiatives
Achieved 61% reduction in the Cost of Quality by leading team to develop and implement Standard Operating Procedures for 100% of Production Equipment
Improved On-Time Delivery to 95% or greater through the implementation of Sales and Operations Planning initiatives in Illinois, Iowa, and Pennsylvania
Professional Experience
Hendrick Manufacturing
August 2013 - Present
Carbondale, PA
Plant Manager
Improved On-Time delivery to 95% annual average from 75% through the implementation of Capacity Planning, Cross-Training, and Sales/Operations Planning
Broke 4 year record for Operational throughput through the utilization of team building, cross-training, and instituting best practice techniques
Continuously Reduced Tooling failures to less than 20% from >50% through the development and implementation of Standard Work and the reduction of variables
Manage Monthly P&L Statement of over 3 million to meet or exceed budgeting requirements
Coach and mentor team of Supervisors (5), Team Leaders (5), and Production Employees (75)
Seabee Cylinders
May 2012 – August 2013
Hampton, IA
Operations Manager
Improved OTD to 95% from 70% through the implementation of Capacity Planning driving accurate Lead Times and Sales/Operations Planning
Consistently exceeded budgetary expectations and throughput by implementing line processing JIT
Harsco Inc.
April 2011 – May 2012
Pekin, IL
Operations Manager
Significantly impacted bottom line by improved plant throughput to World Class >85% OEE from 60% with a focus on R&D and Lean implementation
Improved Raw Material utilization through implementation of PM and R&D
Worked as Project Manager coordinating 3 different vendors to replace duct work and baghouse system for complete facility
Excelled in role as Human Resources Manager being the only on-site manager
Managed month P&L Statement to meet or exceed budgeting requirements
Parson’s Company
May 2004 – April 2011
Roanoke, IL
Production Supervisor
Responsible for the safe and efficient operation of >100 employees (3 separate buildings) performing laser cutting, punching, torch/plasma, brake press forming, machining, welding, and other metal fabrication processes
Managed and Scheduled cooperating departments to meet or exceed customer demand for both standard scheduled WO’s and expedited WO’s.
Production Lead (May ’04 – March ’06)
Responsible for training, coaching, and mentoring all new employees in the Brake Press, Laser Cutting, and Shot Blasting Departments
Implemented off-line Press Brake Programming to reduce Red Time during Setup
Scheduled manpower to attain >95% On-Time Delivery of product
Professional Affiliations
Elected Member of the United Way Board of Directors