Mechanical Engineering Assembly Line
Resume:
Calvin Bell Charles
Naperville, IL 60564 ******.******@*****.***
EDUCATION
Master of Science in Mechanical Engineering Dec 2015
Gannon University, Erie, PA GPA: 3.14
Bachelor of Science in Mechanical Engineering May 2012
Sathyabama University, Chennai, India GPA: 8.0
TECHNICAL EXPERTISE
SOFTWARE ProE, SolidWorks, ANSYS, MATlab, CMMS, SQL, SSIS, SSRS, Tableau, Microsoft office.
CONCEPTS/METHODOLOGIES Lean manufacturing, JIT, Kanban, Kitting, Agile and Waterfall
Development
EXPERIENCE
Geval6 Inc. January 2016- Present
Business Analyst (Process Improvement)
Acted as liaison between the business team and the developers to perform analysis, review, and estimation of client requests, prepared and reviewed requirements and client documentation for Personal Lines business.
Involved in improving the process and wrote procedure for every role in the company.
Gannon University – Teaching Assistant/ Excel Reporting Analyst August 2014 - December 2015
Teaching Under-graduate students Project Management, Risk Management and Nano-technology for Engineers, helping them out with their assignments.
Extensive data cleansing and analysis, using pivot tables, formulas (v-lookup and others), data validation, conditional formatting, and graph and chart manipulation.
Extensive Excel work using pivot tables and complex formulas to manipulate large data structures
Created and maintained Staff versatile matrix for various departments and reported to the management.
FORD India June 2012-May 2014
In-Plant Warehouse Process Coach (MP&L)/Inventory Reporting Analyst
Handling In- Plant warehouse, where it supplies constant parts for the production and manufacturing Final Assembly line in FORD Plant INDIA (TCF, Material Planning and Logistics)
Worked in Trim, Chassis and Final Assembly line under the leadership (ONE FORD)
Worked under Lean Manufacturing and Managing people in these departments Warehouse, receiving, Market Place, JIT, Kanban, Kitting, Line, shortage and safety.
Worked in continuously improving and educating team members on safety, 5S, kaizen, PFMEA, and PPAP
Involved in auditing Kaizen and 5S on regular interval.
Worked in Continuously improvement of process and delivery metrics through reduction of assembly line stoppages due to material handling issues.
Worked in Continuous improvement on storage in the plant to increase to Product Quality and to void from damaging the parts.
Worked in Six sigma projects which involves improvement of fit and finish of the car (Final Product) and involved on improvement in Production, Warehouse, Supplying parts to the Assembly Line.
Managed three teams maintaining supply for Ford manufacturing, improvements in supply activities and handling shortages
Key person in coordinating with SCM to get parts from coordinating regional, national, and global logistics.
Wrote QPS (Quality Process System) for all roles in the In-Plant Warehouse including market place, JIT, Kanban, Kitting, Receiving. Involved in Creating and managing zone boards.
Worked extensively with the client and had a good relationship with them.
Involved in Optimization for various process improvement investigated all the profiles and their Prioritized the action of Every Roles and Responsibility.
Investigated and Analyzed a lot parts which caused the line stoppage and found a root cause and eliminated.
Expert in triggering shortage for production by handling a separate shortage team.
Involved in cycle count team could solve many problems in part loss.
Implemented solutions that increased productivity, controlled stock loss, maximized inventory space, avoided scrap costs and reduced stock discrepancy.
Representative for the warehouse on the safety committee. Member in accident review board.
Coordinating inbound logistics based on production plan and resolving issues like Transportation Damage Loss and Improper Shipping/Packaging.
RECOGNITION
I was recognized form the client side (FORD INDIA) for performing and helping on container planning and unloading at Rotterdam Port Strike issue and for my team work.
Received letter of appreciation from CEO (TVS Logistics Service Limited) for many process improvements and continuous support to clients.
ACADEMIC PROJECTS
Analysis and redesign of clutch drive plate to increase efficiency March 2012
Worked in a group of two to design and analyze the clutch plate used in Leyland Viking Vehicle. The plate failed normally during operation due to cyclic loading. The structural design was done in ProE and Solidworks. Analysis of the clutch plate was done to discover the actual failure region by doing static analysis in ANSYS software. A new clutch was appropriately redesigned using the data obtained from analysis to counteract this reason for failure.
Design of Hydro-Pneumatic Press May 2011
Worked in group of 4 to design a hydro-pneumatic press which works with a combination of oil and air. The so designed Press converts an input of 6 Kilo Pascal to an output of 2 Tons. Preliminary analysis showed that it operates at a relatively lower cost than present Automation Presses
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