AMALESH BARAI
682-***-**** *********@*****.*** Arlington, Texas
SUMMARY
Exceptionally skilled, well organized, dynamic, goal and detail oriented Professional with solid academic background in industrial and systems manufacturing engineering and mechanical engineering; analytical and problem solving skills; extensive background in project management in a fast paced, result and deadline oriented environment.
PROFESSIONAL EXPERIENCE
Project management Analyst, MANASALA ENGRAVING WORKS - Mumbai, India 06/2012 - 07/2014
Analyzed current processes, generated process flow diagrams, SPC charts, implemented space utilization techniques to maximize space and worker utilization resulting in 15% increased units per worker hour
Reduced waste by 25% by implementing lean manufacturing principles, established Kanban and 5S visual management system
Developed Material flow and Space requirement planning which resulted in better use of Floor space
Increased production line efficiency by 30% using DMAIIC, SPC charts and Kaizen
Implemented working sampling method to increase efficiency by 10% and work cycle reduction by 15%
Slashed administration costs by 30% by negotiating pricing and fees, while ensuring the continuation and enhancement of services
Coordinated and managed Installations of new equipments for Process Improvement
Simulated and Optimized current process into more efficient process which increased productivity. Computer numerical control (CNC) Machine programmer/operator intern 01/2012 - 04/2012 The Indian Smelting and Refining co. Ltd. - Thane, India
Used computer integrated manufacturing (CIM) to manufacture new products using CNC machine
Used G and M coding language to code CNC machine
Created Assembly and layout drawings using AUTOCAD and CATIA V5 technology. Faculty Member, CADDCENTRE- Thane, India 03/2013 -02/2014
Responsible for teaching engineering students how to use AUTOCAD,CATIA V5 to design a new product EDUCATION
University of Texas, Arlington, TX
Master of Science, in Industrial and systems Manufacturing Engineering Institute of industrial engineer, Arlington, TX
Certificate program in six sigma, Green belt
EDX in collaboration with MIT, Arlington, TX
Certificate course in Supply chain Analytics ( In progress) Indian Technical Education Society, Mumbai, India
CNC machine operator/Programmer Certification
CADDCENTRE, Thane, India
Master diploma in product design and analysis
Mumbai University, Mumbai, India
Bachelor of Engineering, in Mechanical Engineering SKILLS
MS office CAD/CAM Witness14 MATLAB Minitab R programming SQL SAS Simio PROJECTS
Performed simple and multiple Regression Analysis to predict how palm length, Palm width, Age, Weight effects a person grip strength. The project was done using R-programming and SAS.
Simulated and optimized facility to reach proposed production rate of 0.75 megawatt per month, project was done using WITNESS 14
Research Project on Pick to light and pick to voice picking system in a warehouse facility.
Performed Quality Improvement process for Air fuel ratio issues using SPC charts, PDSA
Executed project on Process mapping and Time motion study for process Improvement.
Designed and developed a semi automatic electric bicycle using motor, battery, alternator, gearbox capacitor and throttle. Motor of 2500rpm was connected to two batteries. Two batteries were connected in series to give a total output of 12 volts. Alternator was used to increase efficiency of the bicycle. Structural analysis of frame was done using ANSYS 2007.