production engineer

SUNITA KACHESHWAR ANDHALE

Mobile: +91-992*******\ +91-840*******

E-Mail: acxeiv@r.postjobfree.com

A dynamic professional with over 3.10 years of experience in Production Department as a Sr. Production Engg, also deft at developing team to achieve organization targets. Effectively coordinated with Service departments to ensure completion of key activities.

PROFILE SNAPSHOT

Expertise in planning production process and supervising its execution to attain optimum level of output within the time frame.

Proficient in incorporating modifications in equipment, process flow, working practices, etc. for controlling & reducing conversion cost per unit produced.

Deft in ensuring that all aspects of an operation or process meet specified regulations.

An efficient communicator with good team management, problem solving & analytical skills.

CORE COMPETENCIES

Conducting Independent & Principal Component Analysis to evaluate rejections & areas of rework with Statistical Process Control, QModals, PFMEA, Poka – Yoke etc.

Demonstrated ability to lead large teams, work in cross-functional teams and in a cross-cultural environment.

Accountable for saving Cost in terms of tools process optimization.

Imparting training to new operators for Safety, Quality, Process, Production & 5S on Gemba.

Ensuring strict adherence to safety rules & regulations.

Performing Transaxle Warranty & Noise Analysis.

Adept in handling knowledge of basic data analysis tools and problem solving tools / techniques.

Efficient in using new tools & techniques for improvements Kaizen, FPBP Kaizen, Suggestion Schemes & TPM.

Use of lean tools like Kanaban –inventory management system.

PROJECT

5’S

7 ‘QC’ tools For Problem solving

Mahindra Yellow belt

ORGANIZATIONAL EXPERIENCE

Since Apr 2012 to Feb 2016 Lucas-TVS Production (Front & Rear Wiper Motor)

Team Size: 40 Members

Key Result Areas:

Preparing daily production schedulesfor efficient utilization of resources like men, material & machines.

Handling shop floor production planning with co-ordination.

Performing line balancing for facilitating smooth operations.

Implementing 5S Technique for clean and orderly utilization of work space.

Organizing safety programs for equipment handling to avoid incidents at workplace.

Monitoring machine health through QPM and monthly tool PM.

Troubleshooting daily in process, production issues.

Producing components as per DIN standards.

Applying TPM & Kaizen Technique to improve processes.

Resolving various quality related issues of customersby conducting process audits and obtaining feedbacks through CFT & QIT.

Highlights:

Played a key role in reducing indirect material cost by 25 %.

Significantly served as member tool cost reduction on Front & Rear Wiper Motor.

Effectively prepared Marathi Training Module for Poka -Yoke and imparted training for the same to all shop operators.

Successfully implemented:

oPoka-Yoke Technique for three main internal customer complaints.

oNew program on client dispensing machine in Transaxle assembly line.

Managed Final Assembly Line as per the production plans to achieve assigned production targets & loading deployment of manpower.

Implemented Quick Response Quality Control for identifying defects and executed improvement initiatives by using 5W2H tool.

Conducted Why-Why Analysis & performed PDCA to derive on effective solutions for product & process related problems.

Documented work instructions for each station including safety instructions, SOPs, quality alerts, process reactions plan, inspection sheets & training records.

Achievements:

Participated in Quality circle forum at state level competition at Aurangabad and Won first prize.

Participated in Quality circle forum at national level at PUNE.

Nominated as a lead Quality circle at Chennai in 2014-15

PROFESSIONAL QUALIFICATION

2016 Completed 1st year of PGDM Business Administration from Welingkar’s Institute

2011 Bachelor of Engineering (Electronics & Telecommunication) from GS Moze College of Engineering, Pune,

Pune University with 60.20%.

IT SKILLS

Operating Systems : Window XP, Windows 7 & Windows 8.

Software : MS Office 2007, 2010 & 2013, Adobe PDF.

PERSONAL DETAILS

Date of Birth : 15th June, 1989

Current Address :

Languages Known : English, Hindi & Marathi

CERTIFICATION

Mahindra Yellow belt

EXTRAMURAL ENGAGEMENTS

Participated in Quality circle forum at state level competition at Aurangabad and Won first prize.

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