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PTW Engineer

Location:
Al Jubail, Eastern Province, Saudi Arabia
Posted:
January 12, 2017

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Karim Said Ahmed

Alexandria, Egypt. (Origin Country) – Jubail, Saudi Arabia (Residence Country)

Mobile: +966508794959 / +966508794942 / +201221074759; Passport No. A06971442

E-Mails: acx8mm@r.postjobfree.com / acx8mm@r.postjobfree.com

LINKEDIN: https://www.linkedin.com/profile/view?id=182702058&trk=nav_responsive_tab_profile

PROFESSIONAL SUMMARY

HSE Operations Supervisor CHEMANOL – KSA (Current) 2 Years

Process Safety Engineer – Egyptian Methanex Methanol Co. for 2 Years

Field / Panel DCS Operator - Egyptian Methanex Methanol Co. for 3.5 Years

Shift Team Leader in Alexandria Fiber Petrochemical Co. – Alexandria – Egypt for 2 Years

With +9 years’ continual experience in Operations / Safety of petrochemical plants (Methanol & Formaldehyde and Poly Acrylic Fiber) offering demonstrated skills in Safety and Loss Control within Operations Department also pre-commissioning, commissioning, troubleshooting, startup & Operation of plant and utilities with committed exposure in Quality, Reliability, Safety & Environment, and Training & Development.

AREAS OF EXPERTISE

■ Field Operations ■ DCS Operations ■ Pre- Commissioning ■ Commissioning & Startup ■ Troubleshooting ■ Maintenance Planning ■ Plant Shut Downs ■ Operations Training / Safety Training ■ Process Monitoring & Controls ■ Loop Checks ■ Safety & Quality ■ Training & Development ■ Operations Reporting ■ Review of Procedure ■ HAZOP ■ Risk Management ■ Initiate New SOPs ■ Field Startup & Shutdown ■ Creativity ■ Six Sigma ■ PSM ■ PHA ■ RCA ■ FTA ■ NFPA ■ ASME ■ LOPA ■ API ■ SOP'S ■ GOP'S ■ SAP System ■ JSA ■ PSSR ■ NEBOSH ■ IOSHMS ■ KPI's Setting ■ Leadership ■ MAXIMO ■ People Management ■ ISO 14001 Lead Auditor ■ OHSAS 18001 Lead Auditor ■ RC 14001 Internal Auditor ■ Op. Management ■ Fire Safety ■ BBS ‘’ Behavior Based Safety ‘’ ■ Certified Safety Gas Tester (CSGT) ■ Customer Complaint Investigator

EXPERIENCE SUMMARY

1-From 2014 till Present HSE Op. Supervisor –CHMANOL Methanol Chemicals Co.

'' Responsible Care Co. '' – Jubail Industrial City - KSA

Job Responsibilities & Highlights:-

•Confirm all the Operations within Safety Standard and follow Company EHSMS and RC Codes and Regulations

•Develop, Approve JSA ‘’ Job Safety Analysis ‘’ For Hot Jobs and Critical Ones

•Coordinate with Site Emergency Response Leader to conduct the Fire Drills Scenarios

•Confirm all the SOP’s are meet the RC and Insurance / Best Practice Standards to Confirm Full Safety Compliance

•Coordinate For Teams Training as Advanced Fire Fighter and Rescue Trainings

•Develop the Weekly Audit For Permit To Work System Using Company Management Audit Forms

•Develop Risk Assessment for Hazardous Activities

•Develop and Update the H&S Risk Register along with the Environmental Risk Register

•Prepare For Official External Audits as Insurance and Responsible Care, ISO Audits

•Follow Up / Identify Safety Observations and Take Necessary actions To prevent recurrence

•Participate with Top Management For Auditing The Plant, Extract the Safety Observations and Follow Up till Confirm Closure

•Follow Up Near Miss Reporting, assign the Investigations if applicable to Confirm and Prevent reoccurrence

•Prepare Monthly Safety Report to Operations Manager and Continues Strategic KPI’s Follow Up

•Perform PSM Audits / System Audits Observations and follow up till closure with concerned

•Conduct PTW Training and Refresh Training to Operators and Supervisors

•Lead Incident Investigator in Many Incidents developing the Incident Recommendations and Confirm its Closure

•MI ( Hose Management ) Sub Element Administrator

•Responsible For Housekeeping Program,Conduct Weekly Safety Tours / inspections and report any Abnormalities to Responsible Sections and follow up till closure

•ISO 9001 Plant Coordinator For implement the ISO requirements within Operations Department

•Confirm Following Up the EHSMS as Safe Work Practice / Mechanical Integrity(MI) / PSSR

•Member of Company Team For PTW Audit through all Company Departments

•Edit, Review Safety SOP’s as required and as Recommendations from Insurance or RC Audits

•Responsible Care Recommendations Implementations and Close the Corrective Actions related

•Coordinate between Operations and Safety Department for PPE’s providing / Safety Tools / ….

•Lead the Monthly Safety Division Meetings discussing all The Observations, Setting Action Plans and Providing Target Date For Observations Closure

•Investigate the Customer Complaints For Safety Related to Operations, developing the Corrective / Preventive actions

•Permit Leaders and JSA Developers during Plant Shutdowns

•Set Monthly Knowledge SHARING Program by Sharing Lesson Learned to all Shift Groups

•Set Operations Safety KPI’s and Continues Follow Up

•Approved Technical Safety Reviewer For SOP’s

•Participate in the Committee of Plant PHA Using Company HAZOP Procedure

•Create Safety MOC's for any plant Modifications Using MOC Management System

•Member of PSSR Team for the Modified Para Formaldehyde Plant

•Member in BBS Committee to Enhance the Company Safety Culture.

•Member of Focus Improvement Team ( FI ) in Chemanol October 2016

•EHSMS Internal Auditor for the 17 Management Elements November 2016

Job Achievements:-

Best Operations Plant For 2 Times For Best Housekeeping Area

Best EHS Employee of the Year From My Operations Department

RC Certification July 2015 and Re Validation on March 2016

RC Surveillance Audit Without Minor NC’s or Even Observations on 2016

Safe Disposal & Best Environmental Section after Dispose Hazard Material Safely More than 210 MT

Excellent Appraisal for my First Year in Co. 2015

2-From March 2011 to March 2014 Egyptian Methanex Methanol Co., Damietta, Egypt. '' Responsible Care Co. '' as Loss Prevention PSM Engineer as Internal Assignment

Job Responsibilities & Job Highlights:-

Develop the PSM system according to CCPS Approach

PTW Lead Auditor for Operations Departments

Conduct the PSSR prior any MOC Implemented

Audit PTW System within Operations and develop action plan to prevent Full Compliance

Mange and develop a PSM KPI's for different facility departments

Conduct Awareness Training For PSM Principles to all Operations Staff

Manage the Metrics and Evaluate the PSM performance through feedbacks and internal surveys

Develop and design the PSM Monthly Newsletter

Develop with the Local PSM committee to apply the different elements of PSM System

Attend and lead Risk Assessments for identifying possible hazards associated with different plant activities

Develop different procedures as Risk Management, Deviation and Substandard Conditions Procedures

Professional Fireman Within Operations during Emergencies Certified by SILPA s.r.l Italy Advanced Course

3-From April 09 to 201 Egyptian Methanex Methanol Co., Damietta, Egypt. '' Responsible Care Co. '' as Panel DCS Controller / Field Operator

•Operation of the Water treatment & Utilities units / Air Separation and reporting to Operations Superintendent.

•Pre-commissioning, commissioning and initial startup of Methanex 3600 TPD (Davy Design) methanol plant.

•To witness operations and responsible for the trip logic test of cause and effect matrix of process & ASU areas.

•Conduct Operations Training For the New Graduates in different Operations Topics

•Ensure PPEs for the WT team & ASU is available at site and continually review their compatibility with services.

•Ensure the water, cooling tower, shift operators are well trained to manage plant/system/equipment emergencies according to units’ manual and Egyptian law regulations.

•Ensure MSDS awareness for operators, as well as proficiency in HAZMAT Response in all emergency spill cases.

•Address operation requirements of maintenance department by using System (MAXIMO) when required.

•Use Star LIMS to report any up normal & Non- Scheduled Samples Gas, Water or Methanol

•Report Safety incidents through the Formal Portal ''IMS'' Programs &follow it up till all corrective actions are implemented

•Perform through Pre-commissioning some operations (i.e. static testing including point to point loop checks) and Commissioning activities (i.e. dynamic testing including function testing of control system)

•Internal Auditor to Perform Weekly WSCS on different kind of Work Permits

•Support operations of shutdowns and turnarounds procedures both planned and emergency outages.

•Part of Global WSCS Team, conducting conference calls monthly basis discussing all related safety issues

•Supervise 5 Field Operators & follow up in their responsibilities and Safety awareness

•Participate in developing training plan and deliver training courses to the operations team and others.

Job Achievements

•Collaborated in writing the startup, shutdown, and emergency operating procedures for the plants.

•Developed the assessment module for the Front end field operators for joining DCS also for junior and GITs Operators.

•Develop the Training Modules For the Process Plant also For WSCS System

•Handled responsibility as Shutdown Coordinator and Area Permit Controller in the July, 2012 planned outage.

4-From July 2007 to March 2009

Shift Team Leader / Operation Trainerin the Production Department Alexandria Fiber Petrochemicals, Alexandria, Egypt, Sharing in the Pre-commissioning, Commissioning and Start Up of the of the 2nd Polymer Unit as Commissioning Supervisor.

Achievement

•Develop and Sharing in P&ID of the new production Line

•Sharing in 5S Program to Ensure the Housekeeping of the Production units

•Best Chemist Award from CEO of Aditya Birla Group

EDUCATION & TRAINING / COURSES

•Petrochemical Engineering Post Graduate Diploma,Faculty of Science -Alexandria University 2011 CGPA = 3.204/4

•B.Sc. (Chemistry & Bio-Chemistry), Faculty of Science – Alexandria University, 2007, Good 72%

•Diploma in Operations Management From ALISON ACADEMY – Aug. 2015 with Final Assessment 91.11%

•Mini MBA, Accredited From Eton University USA & Notting Hill Colleague UK 2012 Grade : A

•NEBOSH IGC from RRC institute '' Accredited NEBOSH UK '' Certificate March 2017

•NEBOSH Technical Oil & Gas Certificate For Operational Safety from RRC institute '' UK '' Dec.2016

•IOSH Managing Safely from RRC institute '' Accredited NEBOSH UK '' online learning – March 2015

•(OSHA) Certificate General and Construction 30h & Valid Cards From USA 2010

•ISO 14001 Lead Auditor Conversion, IRCA Approved Certificate, Done From 21-23 July 2015

•OHSAS 18001 Lead Auditor Program, IRCA Approved certificate, Done From 26-30 July 2015

•IEMA Certificate in Environmental Management, IEMA approved Certificate Done January 2017

•ISO 9001 Lead Auditor IRCA Approved certificate (I/P)

•IMIST Certificate ( International Minimum Industrial Safety Training ) From OPITO IMIST Online on July 2016

•Risk Assessment Certificate from National Association of Safety Professionals (NASP) –Nov.2013

•Supervisory Skills Training Course –INFORMA- Jubail – KSA – Nov. 2015

•How to Manage Emotional Energy at Work From Dale- Carnegie Center –Cairo 24,25 Sep. 2013

•HAZMAT Training & Certificate ( 48h) Accredited From State of California –USA,2013

•Time Management Certification from Eton University USA & Notting Hill Colleague UK, 2013 Grade : B+

•Professional Business Writing (12h) From British Council at 20-21 March 2010 –EMethanex Damietta Site

•Business Report Writing and Presentations Skills – INFORMA 8-11 December – 2014 – Jubail – KSA

•Effective Job Description Certificate& Workshop (12h) E-Methanex, New Damietta, 2013 For Developing JD’s

•Attend EPRI '' Egyptian Petroleum Research Institution Seminar '' as EMX REPRESENTATIVE-September Cairo 2014

•UDEMY ACADEMY Online Course :-

Fire Safety : Become a fire Safety Expert Course – Aug. 2015

•ALISON ACADEMY Certified Online Courses :-

Fundamentals of Human Resource Management

Workplaces and Basics of Ergonomics

Six Sigma - Understanding Benchmarking Methods

•OSHACADEMY online Courses & Certificates in :-

Introduction in Process Safety Management ‘’ PSM ‘’ Course No. 736

Effective Accident Investigation Course No. 702

Safety Supervision and Leadership Course No. 712

Scaffolding Safety Course No. 604

Emergency Action Plans Course No. 717

•Process & Petrochemicals Engineers Diploma(125h) Contains from (OGS) Co. in the in Alexandria 2012

E- Learning (22) Courses and Approved Certifications from Gyanodia Campus, India.

•Fire Fighting Training Theoretical & Practical First Aid & Rescue Training by Italian Crew from SILPA s.r.l Co, Italy

•Problem Solving & Decision Making Course and Certificate, Damietta – Egypt, 2012

•Emotional Intelligence in Work Place From Dale- Carnegie Center, Cairo – Egypt, 2013

•TOT '' Train of The Trainer '' Certificate from PERFECT TRAINING INSTITUTE – Alexandria – 26-30 April 2014

•Communication Skills From Dale- Carnegie Center, Cairo, Egypt 2012

•Compressors &Steam boilers & Steam Turbines Operation & Troubleshooting Training Certificates, 2013

•Troubleshooting & Problem Analysis Training from OGS Alexandria Nov. 2013

•Outboard Training in Abu-Qir Fertilizers Co. during Shutdown periods For 3 Weeks

•Summer Training in the Egyptian Petrochemical Co. (EPC) for 3 years Grade: Excellent

•Training in (MIDOR) Co.&(SIDPEC) Co. Related to the Petrochemical Diploma for 3 Weeks each

•Best Chemist Award from Chemical Department Head on May 2008

•Leader of 5S Team activities in The previous Company

•Head of the Sportive Committee in Student Union Federation of the Faculty 2005-2007

•The Creator of E-Methanex CDfor Process Animation

•The Creator of WSCS System Animation for Formal Training Needs Globally in Methanex

•BBS ( Behavior Based Safety ) Committee Member in CHEMANOL – Jan. 2016

•Best EHSS Employee ‘’ High Year End Evaluation in all Operations Employees ‘’ – Chemanol -2015

PERSONAL DETAILS

•Date of Birth: May 15, 1985.

•Language Proficiency: Arabic, English.

•Marital Status : Married + 2 Kids

•Driving License : Valid Egyptian + Saudi

•Skype Account : Karimqased85

•Military Status : Exempted

Reference Persons

Eng : Ahmed Ali Mashaal LNG Operations Advisor – ENI –UK acx8mm@r.postjobfree.com +447909424530

Eng: Lotfy Ezat Lotfy Operations Superintendent – Chemanol acx8mm@r.postjobfree.com +966543152350

Eng: Rafea Al Muhawis Technical Engineering Manager – Chemanol acx8mm@r.postjobfree.com +966536888835

Eng: Mohamed Abdulgawad Senior Process Engineer – Chemanol acx8mm@r.postjobfree.com +966553415476



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