VAIBHAV VERMA

*** ****** ***, ****** *** Apts, Apt # 192, Arlington, TX, 76013 682-***-**** acx2ey@r.postjobfree.com

www.linkedin.com/in/Vaibhav-Verma Available: December - 2016

Summary

Manufacturing Engineer with 3.7 years of experience in improving existing systems, building systems and workplaces that bring efficiency, better human interaction and sustainability. I am seeking a Full Time position with a fast paced and ambitious organization.

Skills

Process Improvement Resource Allocation Product Optimization Cost Reduction

Team Leadership Matlab and Minitab AutoCAD, UGNX-6 C/C++, Tora

WITNESS SAS SPC Process Automation

Educational Background

University of Texas, Arlington, Candidate for Master of Science in Industrial Engineering, GPA:3.75. Subjects: Introduction to Industrial Engineering, Advanced Engg. Economics, Introduction to Statistics, Advanced Operations Research, Applied Regression Analysis, Quality Systems, Production and Inventory Control, Data Mining, Logistics Distribution System Design, Metrics and Measurement, Simulation and Optimization and Decision Analysis.

(Jan 15 – Dec 16)

University of Petroleum & Energy Studies, Dehradun, India, Bachelor of Technology in Automotive Design Engineering, CGPA: 6.68

(Aug 07 – May 11)

Professional Experience

Maruti Suzuki India limited - Largest Passenger Car Manufacturer in India (Parent Company - Suzuki Motor Corporation, Japan)

Manufacturing Engineer - Casting Shop Dept. (Jun 11 – Dec 14)

Responsibilities

Led a team of 6 supervisors and 80 workmen, producing 1 million gasoline engine blocks and engine heads annually.

Procurement of Machine Spares through Vendors.

ISO 9001 i.e quality standards incharge of Casting shop.

ISO 18001 i.e OHSAS incharge of Casting Shop.

Equipment Maintenance incharge of Casting Shop.

Responsible for maintaining Machines and Robots PLC Backup as well as HMI Backup

Trained TS-16949 Internal Auditor.

Fully involved in PPAPs, APQP, Feasibility Analysis, Supplier Audits, 8-D Corrective Reports,

Capability Analysis etc.

Time studies on various operations for Productivity increase and scrap reduction.

Worked on Six Sigma implementation on high reject areas.

Projects

Introduced diesel engine components in gasoline engine shop, in coordination with facility planning and Production departments. (Sep 13 – Mar 14)

Designed and Fabricated a Runner Crushing Machine, saving trolley movement by 75% and improving ergonomics. (Apr 13 – Oct 13)

Introduced Centrifugal Pumps in HPDC machines – 2% increase in Overall Equipment Effectiveness of line. (Jan 13 – Sep 13)

Coordinated a cross-functional team and achieved a 93.6% direct pass the highest among the Suzuki trans plants in 2012 – 2013. (Apr 12 – Mar 13)

Changed the complete design and material of the Clamping Plates in Sand-Removal Machine. Achieving a replacement time of 7 months with the new plates instead of the usual 6 days led to a recurrent cost saving of $200,000 annually. (Jun 12 – Nov 12)

Project on Reducing Vendor Trailer Trafficking in Assembly Shops. Developed an algorithm for the entry and exit of trailers and proposed a broad time limit on each vehicle according to the nature of their activity such as unloading at Assembly Shops, loading metal scrap and others.

(Jun 11 – Nov 11)

Elimination of ladle Pre-heater burner by using fumes from the melting furnace to heat the ladle. Saving energy that lead to recurring cost saving of $700,000 (Sep 13 – Feb 14)

Interlocking the fans of Cooling tower with temperature controllers to avoid unnecessary running of fans. Saving energy consumption and cost of $600,000 annually.

(Jan 14 – Aug 14)

Research Experience

Design and Fabrication of Prototype Petrol Electric Hybrid Vehicle- UPES, India

Conducted design phase calculation of torque and power requirements of the vehicle.

Sourced vehicle components and led the in-house fabrication of the prototype.

Completed the project in a hairline budget of $250. (Aug 10 – Apr 11)

Internship at International Center for Automotive technology (ICAT) Manesar, the project on Studying the Ways to reduce Tyre noise in 2-wheelers. (May 10 – Aug 10)

Captain of my Undergraduate College’s Supra SAE Racing Team called URJA (Supra

SAE is the Indian version of Formula SAE). Designed the vehicle body using Solid Works Design software and being the only person who had research experience in Computational Fluid Dynamics, I also performed the aerodynamic analysis. (Aug 10 – May 11)

Regression Analysis Research Project : Analysing the Grades obtained by Students in a single subject and predicting its effect on the overall GPA of students. Using SAS (Aug 15 – Dec 15)

Simulation and Optimization Project : Designing the facility for a company name MedAssist Corp. for their service department and optimizing it to gain a daily production of 8000 units. Using WITNESS.

Certificate and Honors

Certified Six Sigma Green Belt (CSSGB), ASQ Licence No. 15295 (Jun 16)

Received a certificate from Alpha Pi Mu Industrial Engineering Honors Society for excellent academic performance. (Dec 15)

Professional Achievements

Achieved the Best Performer Award among 276 fellow Graduate Engineer Trainees from various Undergraduate Institutions for project on Reducing Vendor Trailer Trafficking in Assembly Shops.

Achieved Quarterly Appreciation Awards 3 times for Continuous Improvement projects in Casting Shop.

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