John Guterman, P.Eng. E-mail: acw9me@r.postjobfree.com
Industrial Manufacturing Engineer
I seek to apply my skills and experience to its fullest, and to continually grow in World Class Manufacturing, Material Handling and Logistics. I like to work with like-minded people who strive for excellence, professionalism and comradery. I see myself as one who can mentor and train others to grow and achieve. I take pride in the attainment of cost savings through the use of better tools, methods and organization of the working environment.
27 Barclay Road, Toronto, Ontario, M3H 3C8, Mobile: 416-***-****
Work Experience: Industrial / Manufacturing / Process Engineering
* Applies LEAN methods to identify opportunities in manual and machine operations
* Designs & Develops products, equipment and manufacturing processes using Autocad and Excel analysis
* Acquires labour values via work sampling (stopwatch) and time & motion studies (MODAPTS, MOST)
* Estimates cost of new designs; establishes process methods, Facilities/Tools, materials & Labour times.
* Establishes Work Simplification and Work Standards to assure compliance with process
* Works with people to provide appropriate training to produce quality products safely and efficiently.
* Provides Engineering Changes for Continuous Improvement and to meet Safety and Customer needs
* Structured the Bills of Materials for new and existing parts
* Research, Assess and Develop new materials, processes and equipment
* Kaizen Facilitator: Assesses Production Value Flow Stream & Layout of inventory & Processes
* Supervisor/Team leader of technologists, junior engineers and support personnel
> Provides overarching mission statements, goals and specific timely targets to meet
> Reviews / edits documentation by team members for fitness of use by production and clients
* Metal Fabrication experience: Extrusions, Coil & Sheet; Shear/Punch/Stamp/Form, weld and assemble
> Tool design and modifications; CNC Programming with Pre & Post operations setup & testing
> Press work; CNC punch press & stampings (single & multiple station (progressive/Transfer tooling)
> Seating systems using; formed steel tubing, plastic moldings & webbing, foam substructures & coverings
> HVAC sheet/plate metal support structures, enclosures and control/display surfaces
* Reviews facilities and processes for compliance to safety requirements and potential contractual risks.
* Industries served: Auto. Assembly & Parts, Commercial Furniture, Fluids processing & packaging
* Automotive: Vehicle assembly (Body, Paint, Trim, Chassis), build to sequence / parts & modular systems vendors
> Metal parts; Casting, Machining, Assembly, Test & packaging
> Plastic parts; Molding / Extrusion, Assembly, Test & packaging
> APQP; Prepares factory layouts, Process Flow Chart & Control Plan, Process Capability Studies
> PFMEA; Analyzed Product /Production for deficiencies. Develops & delivers Corrective Action.
>PPAP: Manages technical documentation for approvals of product assembly, test and packaging
Industrial Engineer Consultant
Industrial Productivity Services - Toronto, Ontario – feb2001 - Present
* Consultant on various projects in Southern Ontario, Michigan and Missouri
* Account manager: Sales, site audits, Proposals, Negotiations & Presentations
* LEAN Initiatives; Audits of Labour in Assembly, Process and Manufacturing Logistics.
* 5S initiatives to increase available space, improve quality and reduce waste
* Time and Motion Studies using Predetermined Time System and Job Sampling
* Designs Facility Layouts, work places, tools, fixtures, job processes and methods.
John Guterman, P.Eng. Industrial and Manufacturing Engineer
Work Experience:
Industrial Engineer Contractor to GM Oshawa via Bartech Technical Services
Re-Rate Plant to longer cycle time & reduced manpower. Resolved Job Disputes – Apr-Dec2015
* Standard Work was applied to Quality Inspection & Defect Repair operations to current best practices.
* Re-balanced three lines to reduce manpower with regards to process and ergonomics; at a longer cycle time
* One line eliminated from two parallel lines with rebalanced Standard work.
* Developed new methods to incorporate repair operations into Quality Validation stations with same labour.
* Tool Design & Equipment sourcing with Production Test Trials of tools & methods.
* Design of Work Station Layouts for Lean Workload, Safety and Ergonomics.
* Resolved a formal job dispute at an initial fixture setup, assembly, inspection and repair station.
* A two-person job was reduced to a one-person job. New station layout and methods were developed.
* Resolved a formal job dispute in a post-inspection repair station. Supported supervisors with new work instructions
* Resolved a formal job dispute when Quality Inspection tasks were added. TAKT time goals were achieved.
Industrial Engineering Supervisor:
Inteva Products Canada – Whitby, ON - Jul2012 - Sep2014
* Supervisor/Team leader of IE techs, engineers and support persons from other departments
* Facilitated Product/Part Launches, Impala. Cadillac, Buick: Cycle timing and rebalancing tasks
* Training: production employees for start-up and ramp-up; IE Technologists for Computer use
* Ergonomics Leadership: Chaired meetings, assigned tasks, Assessments, Equipment Design/Build
* Tool & Equipment Design, Source/Purchase/Contract out, Build and Test in production.
* Design of Work Cell and Plant Layouts for Lean Workload, Material Flow and Safety/Ergonomics
* PFMEAs; Developed Process risk assessments.
* Process Control Plans; reviewed and updated plans
* Produced time and motions studies. Developed alternative assembly methods and rebalanced tasks.
* Developed Standard work documents and coordinated with Supervisors & Floor Leaders on buy-offs
Industrial Engineer Contractor to Chrysler LLC via Production Modeling at Brampton Assembly Plant
Launch Support of Charger, Challenger and 300, Apr2010 - Jun2011
* Co-ordinated Engineering Change Notice (ECN) driven manpower and Job changes.
* Prepared Manpower Planning
* Administered & coordinated new model launch job readiness.
* Audits Plant for Opportunities for Improvement
* Root Cause investigations and Troubleshoot for Over-Cycle Stations
* Worked with Supervisors & Floor Leaders to buy-off and coordinate improvements to process and facilities.
Manufacturing Engineer:
Mobile Climate Inc. HV AC units for Bus, Military, Construction & Farm vehicles- jun2008 - feb2010
* Kaizen facilitator and contributor of process, method & equipment improvements.
* Assessed New Products for Manufacturability & Plant Process Capability. Designed improved methods and layouts
* Resolved ergonomic and cycle time issues.
* Resolved Production & Quality Issues with tools & methods.
* Assessed Spot and MIG welding processes. Assessed Coil and Sheet-metal Stamping/Fabrication processes
* Designed, Sourced & Commissioned new plant facilities, tooling & fixtures.
* Trained operators on tools & method
John Guterman, P.Eng. Industrial and Manufacturing Engineer
Work Experience:
Industrial Engineer Contractor to Production Modeling at Chrysler LLC; Windsor, Dearborn, Warren
Chrysler LLC, Launch Support: '08 Minivan, '09 Ram, '10 Jeep Grand Cherokee, aug2006-may2008
* Developed Jobs Assignments, Task Timing & Lean Methods for planning of changes to Auto Assembly Lines
* Administered & coordinated new model launch job readiness.
* Updated Manufacturing Planning System: Parts / Processes / Value Analysis
* Developed Jobs Assignments & Lean Methods for future Auto Assembly Lines
* Prepared assembly methods and coded them with Predetermined based times
Industrial Engineer Contractor to CEC Controls at Ford Oakville via MEDA
Launch support of Assembly Information System (AIS) Operator Terminals - mar2006-jun2006
* Transitioned Fords Torque data base and Production Broadcasts to control tool requirements & line information
Industrial Engineer Contractor to CKGP/PW Engineering Services at Ford Oakville via Wimmer & Associates
Field support of installation of a new door line and its conveyor systems, nov2005 -mar2006
* Updated work methods for Value Added (VA), Non Value Added (NVA) and NVA but required work
Sterling Truck at St. Thomas, 15% Product Output Increase with low capital outlay. 2004-2005
Industrial Engineer, contract to Wimmer & Associates for Design Systems Inc. (DSI)
* Audited workplaces for tools, methods and layouts (in CAD form)
* Eliminated bottlenecks with new workplace layouts, methods & equipment.
Other Work Experience:
AllSeating – Mississauga; Commercial seating systems
* Time and Motion Studies of Seating Construction methods, Tools & Workplace Design
* Produced CAD layouts of Workstations
* Designed new workstations and improved throughput times
* Advised on Manpower requirements for ramping up production
Teknion Furniture Systems Inc. - Toronto; Partitioning, Work Surface & Cabinetry Office Systems
* Assess Product Deficiencies and advise changes in Process, Tools, Materials & Design
* Research, Develop & test new materials, processes and equipment
* Provided Costing and Pricing of new designs with Planning notes for Process, Tools & Materials
* Updated and Structured the Bills of Materials for new and existing parts
PEO; Professional Development and Bachelors Degree Equivalency
University of Toronto, Industrial Engineering; Academic Equivalency for Engineering Licensing via PEO
University of Waterloo, Systems Design Engineering:
Mechanical Engineering, Human Factors, Big Picture & Team based approach
Ryerson University: Quality Assurance Planning & Analysis,
Project Management Systems: MS-Project; Planning budget & control
Seneca College; GD & T, AutoCad, Computer Assisted Manufacturing / CNC programming & machining