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Manufacturing Engineer Engineering

Location:
Redford Charter Township, Michigan, United States
Posted:
October 23, 2016

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Shanawaz Pasha

Farmington Hills, Michigan • (313) ***-**** • acw6u8@r.postjobfree.com

SUMMARY

• Lean Assessment, Specialist in One Piece Flow, Kanban, Kaizen, Quality Control, Continuous Improvement, SMED for equipment

• OEE improvements, 8D method, Root Cause Analysis, statistical process control, Gage R&R, 5 why method, Ishikawa diagram, fish bone diagram

• Worked on Labor Efficiency Improvments and Total Productive Maintenance

• 7 wastes TIMWOOD reduction, 5S implementation

• Well experienced in maintenance improvement projects, improvements in PM (preventive Maintenance) and updating the maintenance Database

• Experience with doing Plant Layouts and hands-on experience with engineering software packages such as AutoCAD, ANSYS

EXPERIENCE

LEAN MANUFACTURING ENGINEER, DELTA MOTORS PVT LTD Nov2012 – Feb2014

• Lean Assessment and one-piece flow specialist title

• Worked on different projects and improved process flow, Operator efficiency, OEE % improvements for equipment

• Well versed in developing PFMEA, DFMEA, Process flow Charts, Control Plans, PPAP process, Quality Control, APQP

• Member of the Material Flow Analysis (MFA) team of a new launch program

• Indepth Understanding of various Manufacturing processes like pipe bending, welding (MIG and TIG), Spot welding, Cutting, Sizing, Lock seaming, Flanging

• Lean cellular design for high volume-mix production

• Implementation of 5S on the floor and the prototype workshop

• Racking Layout and implementation on the floor and in CAD

• Updated the 2D layout of the Plant in AutoCAD

• Developed the dimensional sketches for different Flow-racks and Shipping-carts

• Member of the Value Stream Mapping (VSM) project team INTERN (MANUFACTURING ENGINEER), DELTA MOTORS PVT LTD Jan2012 - Nov2012

• Designed and manufactured scale model of Aircraft Empennage system for Validation of Fly-by-Wire mechanisms

• Prepared assembly drawings for the mode of attachment in detail and managed BOM bill of materials

• Manufactured Aircraft empennage horizontal and vertical stabilizers by conducting wind tunnel tests

• Followed the concepts of engineering design processes and implemented design for manufacture and assembly

(DFMA) principles

• Optimized structural design of Aircraft empennage prototype model by conducted structural analysis using Ansys Software

• Evaluated overview for all activities which involved in Aerodynamics lab and Maintenance division TECHNICAL SKILLS

Engineering Tools: Catia, AutoCAD, Arena Simulation, Minitab, SOLIDWORKS, ANSYS Computer Literacy: MS Word, MS Excel, MS Visio, and MS Power Point, MS-Project (Project Management) ENGINEERING PROJECTS

Measurement system Analysis for Quality Improvement Using Gage R &R

• Evaluate the measurement errors to design the system to be more accurate and precise

• Identified errors caused by parts were major concern when compared with Instruments and Methods Superior Air Valves-Simulation Modelling for Production Improvement

• Analyzed valve and reduce number of failed parts before they attached to air pumps and leave the assembly line

• Based on a direct comparison and simulation modeling of the current design, the improved situation provides the advantage of many more parts that will pass inspection before being delivered to customers Reliability Analysis of Starter life of test case

• Utilized Weibull analysis from predicting whether the starter life is met for 95% Reliability

• Previous Failure were compared estimated future performance of the starter to match 95% Reliability, and 90% confidence band

• Adjustment factor formula corrections were made to get estimated data Finite Element Analysis of T.V Mounting Brackets

• Designed and optimized cantilever and extended dual type TV mount brackets

• Accomplished high load bearing capacity for extended dual type mount by conducting FEA analysis Design Assembly of Wings, Fuselage and Empennage

• Experimented the working functions of the Aileron, Elevator and Rudder by connecting electric actuator in the Aerodynamics lab

• Inspected the conceptual design in CATIA with their specifications and collected compared data with previous design measurements

EDUCATION

Lawrence Technological University-Southfield, Michigan Master of Engineering in Manufacturing Systems July2016 Jawaharlal Nehru Technological University-Hyd, India Bachelor of Technology in Aeronautical Engineering June2013 ACHIEVEMENTS

• Award for excellence in Academics – Undergraduate Class of 2012

• Self-Starter individual with Cross-Sectional abilities Strong leadership and decision making abilities

• Dedicated worker with excellent team player skills Best Event Manager Title Bournvita Quiz Contest Winner Reference:

Dr. Ahad Ali,

Associate Professor

Email:acw6u8@r.postjobfree.com

Ph No:(248) ***-****



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