October **, ****

ATT: Human Resources Department

RE: Director of Manufacturing Operations.

Please accept my resume in application for the position of Director of Manufacturing Operations.

You will note that I have over fifteen years engineering experience in the industrial environment. I am also certified WSIB member in Ontario and I have already met all requirements for:

U.S. International Traffic in Arms Regulations (ITAR) and Canadian government security clearances and applicable contractual obligations through my previous employer.

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During this time, I was mainly involved with Quality Assurance and Manufacturing process control. I am highly skilled in the Implementation of ISO9001-2008, AS9100, ISO/TS16949, ISO 13485, ISO 17025, CSA Z299, N285, N286, ISO 14001, AWS, FDA, TSA/FAA and CSA requirements and regulations in products & manufacturing plants and constructions’ operations.

I have Bachelor Degree in Metallurgy Engineering where I majored in Mechanical Engineering. I believe that my skills in Quality and Safety Audit, Process & Final Inspection, Manufacturing Process Control, PM planning, Error Proofing, Continuous Improvement, Six sigma, Lean manufacturing and cost reduction would be an asset to your Company.

Also I am licensed member (P.Eng) of Professional Engineer of Ontario (PEO), certified Manager of Quality & Excellence (CMQ/E), Certified Quality Engineer (CQE), Certified Quality Auditor (CQA), Certified Quality Technician (CQT) and Certified Quality Inspector ( CQI) from American Society for Quality ASQ.

I look forward to hearing from you and thank you for your consideration.

Yours truly,

Kalil Hosseinian

Attch: Resume

Objective: Director of Manufacturing Operations.

Summary of Qualification:

Over 15 years’ experience in the Automotive, Aerospace & Service Industries (including eight years in Assembling, Injection Molding, Metal forming, Metal stamping, Machining, Metal fabrication and welding environments)

Working knowledge of various non-destructive testing methods like UT, PT, X-Ray, MP

Proficient in the implementation of required elements of ISO9001-2008 in industrial plants

Experienced in Gap Analysis of audit result for implementing QMS

Highly skilled in the implementation of ISO/TS (16949) requirements such as SPC, PFMEA, APQP PPAP, QFD, MSA, GD&T and gage R&R specifically in the automotive industry

Good working knowledge of DIN, SAE, ASTM, ANSI, JIS, AWS and CSA standards

Participated in over 350 suppliers’ Quality Management System audit for car manufacturer according to ISO/TS (16949), QS9000,ISO9000-2008 and ISO14001 requirements

Expertise in using the seven Management and Planning tools for problem-solving activities

Very experienced in lean manufacturing techniques and Six-Sigma processes

Well-demonstrated ability to conduct process audits for Continuous Improvement Projects

Able to plan, lead and implement various new projects simultaneously

Employment Experience:

Liberty Spring – Toronto, ON May 2015 -Now

SUPPLIER QUALITY MANAGER

(Automotive Industry)

Developing training material and Providing training to the suppliers and Quality team members

Reviewing and validating all of the suppliers activities and providing guideline to them

Participating in technical cross functional team to develop and revise technical documents

Liaising with customers for any new products specifications or suppliers’ related quality issues

Directing MRB meeting and coordinating with other site Quality Managers for any suppliers’ related parts and material failure

Participating and coordinating Corporate monthly Management meeting

Managing and leading the audit team to conduct internal and supplier audit

Reviewing and monitor supplies’ performance such as their PPM level, Audit finding and their PPAP documents for new product.

Setting and revising the corporate quality performance KPI for plants’ quality department & suppliers

Reviewing and validating suppliers’ IMDS files for supplied materials

Participating in corporate strategy planning for new product development

Developed Corporate Supplier Quality Manual /Terms and conditions and its related documents

Bombardier – Toronto, ON 2014 -2015

SENIOR QUALITY ANALYST

(Aerospace Industry)

Received 4-8 direct reports depending to the projects

Participated in EXCELLENCE ACHEIVEMENT program in bombardier

Reviewed the current manufacturing and inspection processes for improvement purpose

Validated the corrective action and preventive action which are taken by suppliers and giving feedback for improving the effectiveness of the process

Performed audits as defined in the check lists; analyses auditee compliance with applicable Quality System elements, relevant standards and processes and initiates any required corrective and preventive actions.

Conducted process audit and taking initiative role to apply continuous Improvement techniques such as kaizen techniques to improve efficiency and effectiveness

Reviewed engineering drawings and specifications to ensure that all necessary Quality requirements have been included and recommending changes to Quality or Engineering Management.

RCP – Concord, ON 2009 –2014

ISO & HEALTH AND SAFETY MANAGER

A Manufacturer & Distributor of Vehicle’s Alternators, Starters (Registered for ISO 9001-2008)

Scheduled, Managed and conducted internal ISO and H&S audits

Reviewed and updated current processes & practices in different department to reduce waste

Developed employee’s training plan and material for all level of employee in RCP

Provided Quality & Health & Safety training to different department

Participated in corrective action and MRB meeting

Scheduled, trained, implemented and follow-up 5S program in head office and manufacturing plant.

Contributed and follow-up lean manufacturing practice and review all processes step by step for continuous improvement purposes

Generated and updated current procedures and work instructions to meet customers’ requirements and revised ISO standard

Monitored and analyzed company’s KPI and provide the analyzed data to CEO for reviewing and updating monthly basis

Fuel Maker Corporation – Toronto, ON 2007 – 2009

QUALITY MANAGER

A Manufacturer of Vehicle’s Natural Gas Refueling Systems purpose

Received 5 direct reports in this position

Liaised with regulatory agencies and registrar organization for required standards

Reviewed safety requirements and standards for developing new procedures and work Instructions.

Conducted QMS and Health & Safety audits as per ISO 9001 and ISO 14001 requirements

Performed process control audits and product Compliance audit as per CSA requirements

Developed testing procedures for final product and components according to CSA & ASTM standard

Reviewed and analyzed CSA audit result and updated procedures for corrective and preventive action purpose as per CSA Z299.3

Received, reviewed and analyzed customers’ concerns and complains and presented them in weekly/ monthly MRB meeting

Review, measure & analyzed the effectiveness of taken corrective action and provided in monthly Continuous Improvement meeting

Provided ISO and H&S training to all level of employees in company

Christie Digital Co.

SUPPLIER QUALITY ENGINEER (Contract) 2006- 2007

Manufacturer of digital cinema and digital projector (Registered ISO 9001-2008)

Developed and executed purchase part approval and vendor qualification activities

Review supplier PPAP submissions for completeness and accuracy

Acted as a lead auditor for supplier quality activities and recommend corrective & preventive actions

Performed process control audits at suppliers site to verify control plans and process control validation activity

Evaluated corrective action from supplier to ensure permanent resolution of problems

Interfaced with supply chain, quality and engineering regarding vendor’s material quality issues

Assisted sourcing activities from a technical perspective

Generated trip reports from supplier site visits with any follow-up action required

Ensured all production –critical supplier issues are resolved in timely fashion

Developed and Implementing required training programs in suppliers site

Up dated all control and inspection plans for ROHS compliant

Metro Tool & Die Limited – Mississauga, ON 2004 – 2006

PRODUCTION MANAGER

Metal stamping, welding and assembling products for automotive industries company (Registered ISO/TS16949 and ISO9000-2008)

Received 8 direct and more than 20 indirect reports in this position

Tool approval and process improvements that affected efficiencies

Introduced and maintained Lean Manufacturing principles

Responsible for machine maintenance scheduled and developed preventive maintenance system

Safety representative for area and participated in monthly Health and Safety audits

Conducted and monitored weekly OEE reports

Participated in APQP, PFMEA and DFMEA meetings for new parts

Trained personnel on procedures and best manufacturing principals

Calculated value-added labor content and determined non value-added process

Estimated costs of production including costs of quality and prevention costs

Managed and followed-up Process Improvement, cost reduction and continuous improvement projects

Aavid Thermalloy – Woodbridge, ON 2000 – 2004

QUALITY MANAGER

A global company that produces heat sinks (Registered for ISO 9001-2008)

Received 5 direct reports in this position

Responsible for disposition of all internal non-conformance reports (NCR's)

Coordinated the timely completion and responses for the customer claims and corrective action

Performed capability studies to establish process requirements

Implemented external quality audit in suppliers’ plants based on ISO/TS 16949 requirements

Led and supervised implementation of statistical process control on shop floor

Oversaw and tracked the corrective actions of suppliers for any generated nonconformity report (8D) and (7steps)

Planned and monitored calibration and control of measurement tools activities in lab

Led and participated in cross functional teams to achieve quality objectives of all levels of company

Reported weekly, monthly and annually Production, Scraps, Labor, Rejection and Appraisal costs at management review meeting

Education:

Shiraz University, Shiraz, Iran (equivalent to University of Toronto Degree)

Bachelor of Science Degree in Metallurgical Engineering

(Majored in Metal Forming Processes and Mechanical Engineering courses)

Professional Development:

Humber College 2015

PMP Program

American Society for Quality (ASQ)

Certified Manager of Quality/ Organizational Excellence (CQM) 2014

American Society for Quality (ASQ)

Certified Quality Auditor (CQA) 2014

American Society for Quality (ASQ)

Certified Quality Engineer (CQE) 2013

Professional Engineer of Ontario

PEO License 2012

Seneca College of Applied Arts & Technology

Quality Assurance Certificate 2005

American Society for Quality (ASQ)

Certified Quality Inspector (CQI) & Certified Quality Technician (CQT) 2004

QMI Inc.

Lead Auditor for ISO9000-2000 Certified by IATCA & ASQ 2002

TUV Co.

Quality Management System in Automotive Industry ISO/TS (16949) 2000

TUV Co.

Quality Engineering Techniques: QFD, SPC, MSA, APQP, PPAP, COQ, Six Sigma 2000

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