SIMON RAJ. A

Tel.:097********; 082********,

Email: acw4lf@r.postjobfree.com

Challenging assignments in Project Management, Erection & Commissioning, Maintenance Management, Quality with an organisation of repute

PROFILE SUMMARY .

A competent result oriented professional with 21 years of experience in indifferent process Industry. Currently working as Manager Maintenance in Industrial Mineral Company Tirunelveli. Proven track record of Leading and executing projects from conception to close- out as well as Maintenance Management. Skilled in providing leadership, direction, strategy and vision in the areas of technology / product development to facilitate and enable growth.

FUNCTIONAL COMPETENCIES .

Operations & Maintenance

Scheduling and planning for predictive, preventive and breakdown maintenance jobs with key focus on spares availability and root cause analysis.

Preparing maintenance plans/schedules for reducing machinery downtime to minimum for ensuring smooth production as carrying out condition monitoring.

Handling maintenance of different drawings and documents as well as monitoring the condition of equipment (preventive, corrective and overhauling).

Preparing the works Scheduled and man power requirement.

Timely absorption of new initiatives (like Project, Modification, etc…)

Preparing spare parts list for every equipment’s

Develop, guide, motivate and cross-train department multi-cultural staff in order to build a versatile team of high calibre personnel who can efficiently and effectively maintain machinery and equipment

Project Planning & Management

Supervising project activities & handling complete cycle of project management entailing requirement, estimation and final execution of project.

Handling procurement of capital goods and consumables, Machinery / Equipment after development of reliable and cost effective

Monitor work flow and make time line adjustment if needed.

Make vital decision and drive decision making across projects.

Arranged work force as per requirement of project and dispatched schedule to work site.

Ensured all construction process was completed as per safety and quality guidance.

Conducted review meeting with maintenance team, contractors and project team at fixed time for improvement and updated.

Selected the contracting team by negotiating.

Updated all the drawings and carrying out inspection tests for determining effectiveness of equipment / plants.

Trained team members on development processes.

Quality/ Safety

Ensuring implementation of Environmental Safety and Health Hazards systems as well as carrying out internal inspection for tracking non-conformity.

Modification to the existing logic whenever required by process thereby increasing reliability of mechanical equipment by instituting Safety policy/system/procedures.

EMPLOYMENT DETAILS .

Manager Mechanical: Since April 2015, INDUSTRIAL MINERAL CO. Tirunelveli, Tamil Nadu.

Job Accountabilities

Leading all functions of plant construction works, planning, designing, managing staff, selecting contractor, budgeting, scheduling, timely completion the project and handling the running plant maintenance works.

Handling Major equipment of Spirals, Wet Table, Hydro seizer, Cross flow, Hydro cyclone, De sliming unit, Wet sieve, Etc… for Gravity separation and washing the minerals.

Magnetic separation system of the RER, RED, HT…

Materials handling equipment of Screw Conveyers, Belt Conveyers, Bucket Elevators and Eccentric conveyor.

Rotary Drier with FO firing system and Gassifire.

Effluent Treatment plant and Utility.

Different types of Slurry pumps, water pumps and piping.

Project Manager- Mechanical: Since Nov. 2012 to Oct. 2013, SUGUNA FOODS LTD, Feed Mill Division, Kadakjamb, Nasik, Maharashtra state, India.

Job Accountabilities

Planning, Scheduling, Execution, Erection, Commissioning and maintenance of chicken Feeds Mill plant Capacity 60 MT/hr.

The Major equipment’s of Pellet Mill (Andritz Bio Fuel and Feeds), Vertical grinding Mill (Bhuler), Mixer M/c, Crumbler, Cleaning M/c.(Schemit Seeger), Packing M/c, Etc.

Materials handling equipment of Screw Conveyers, Belt Conveyers, Bucket Elevators and Chain conveyor.

Utilities of Boiler, water treatment plant, Air compressors and Fire Hydrant systems

Prepare the Piping diagram, fabrication, erection, pre-commissioning, commissioning and testing of High Pr. Steam pipes, Hot oil Pipe, Lube oil pipes, compressed Air, Water, Oil, Chemical, Slurry and fire hydrant line in different places with DP, Radiography and Hydro test.

Deputy Manager Mech.: Since Aug. 2007 to 2012 and Oct. 2013 to April 2015, ASHAPURA MINECHEM LTD, Baraya, Mundra, Kutch, Gujarat.

Job Accountabilities

Complete responsibility of execution, inspection, erection, commissioning, modification and Running plant maintenance at Kaolin processing Wet and Dry plant.

Handling installation, pre-commissioning, commissioning and testing of Mechanical Rotary equipment of Rotary Kiln. Rotary Driers, Rotary Coolers, TGM 160 Super Pressure Trapezium Grinding Mills, 6’ Super Fine Air Classifiers, Single Toothed Roll Crushers, Agitators, Ribbon Blender, Air Blowers, Roots Blower, Air Compressors, Various types of Pumps, Rotary Air Lock Valves, Screw Classifier, Impact type Pulveriser, Paddle mixture…

Handling installation, pre-commissioning, commissioning and testing of Mechanical Static equipment of Gassifiers- Coal and Biomass operated, Dust collector system, Storage Silos, Water, Oil and Chemical Storage Tanks, Filter Press model 1500/110(make Andritz), Cooling Towers- Natural and counter flow, Central Ventilation System, Various types of Valves, Vibration Screen, De Gritter Units, De Laminator, Hydro cyclone…

Materials handling equipment of Pneumatic Conveyers, Screw Conveyers, Belt Conveyers and Bucket Elevators.

Prepare the Piping diagram, fabrication, erection, pre-commissioning, commissioning and testing of compressed Air, Water, Oil, Chemical, Slurry and fire hydrant line in different places with distractive and non-distractive testing

Junior Engineer: Since Aug. 2005 to Aug. 2007, HADEN INTERNATIONALGROUP IND. LTD.., C/o Saint Gobain Glass India Ltd, 1-A, Sipcot Industrial Park, Sriperumpudur, Kanchipuram Dist. Tamil Nadu.

Job Accountabilities

o AMC works in Utility section for Operation, Maintenance and modification of pipe lines activities at DM & RO water treatment Plant, STP, Chillers (Trane), Air Compressor (Kaeser), Air Handling Unit 10000 class, HVAC, De humidifier, Cooling tower, Boiler, DG set and Fire Hydrant System with client satisfaction.

Mechanical Foremen: Since Aug. 2001 to May 2005, M/S AL YAMAMA CO. Dammam, KSA.

Job Accountabilities

o Maintenance activities of on Desalination plant, Sewage treatment plant and HVAC systems.

o Participated major plant shut down activities.

o Involved installation, testing, commissioning and maintenance activities of various range of Centrifugal, reciprocating, screw, and vacuum, submergible and deep well pumps.

o Maintenance activities of Reciprocation Air Compressor, Diesel Generator, Chillers, Boilers and Air Handling units.

o Maintenance activities of various types of Gate, Globe, Diaphragm, Butterfly, Ball, and Non- return and control Valves.

Supervisor: Since April 1995 to July 2001, GULF ENGINEERS and Construction India Pvt. Ltd. c/o Indian Additives Ltd, Manali, Chennai – 68.

Job Accountabilities

o Erection and commissioning of Oil tanks, Fire Hydrant system, Pumps, Agitators and etc…

o Prepare the As built drawing, fabrication, erection, testing of High pressure piping for Steam, Hot oil, lube oil, compressed air and water lines in different location.

o Maintenance activities of Piping, tanks, Reactors, Hot oil units, Cooling tower, Pumps, Compressors and all Mechanical installations.

o Raise work permits and take a lead role to complete the works in risky areas.

o Participated major plant shutdown activities.

o Involved fabrication, Installation and commissioning activities for new pipe line and Storage Tank projects.

o Well Knowledge in identify the P&I and preparation of As Build Drawing.

o Contact the piping and oil tanks testing for DP, Radiography and Hydro testing.

Training and Skills Acquired: Apprentice Technician, Since 12.3.94 to 11.3.15 at Heavy Vehicles Factory, Ministry of Defence, Govt. of India, Avadi, Chennai-54.

ISO 2008 QMS Internal Auditor Training Programme in Ashapura Minechem Ltd. Trivandrum.

IT Skill

Auto CAD, MS Office.

ACADEMIC CREDENTIALS .

Diploma in Mechanical Engineering.(Board Of Technical Education Tamil Nadu, India)

B tech – Mechanical Engineering at KSO University, Mysore, Karnataka.

PERSONAL VITAE .

Date of Birth : 05.07.1973

Nationality : Indian

Marital Status : Married

Passport Detail : No. H9182293, Issued at Madurai, Valid Up to 11th March, 2020

Contact Address : Vettukala karaikadu House, Parakunnu, K. k. Dist. – 629163.

Languages Known : Tamil, English, Malayalam and Hindi

I hereby declared the above information furnished by me is correct and true to the best of my knowledge.

A. Simon Raj

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