Engineering

Location:

Houston, TX

Posted:

August 01, 2016

Contact this candidate

Resume:

HAMDI OSMAN, P.E.

***** ********** ******, *******, ** 77040- Home: 713-***-****, Mobile: (832)-273- 4864

*********@*****.***

CAREER SUMMARY

Engineering professional with over 15 years of extensive, hands on experience in the fields of mechanical/ manufacturing engineering, consulting, R&D, engineering, and energy management. Proven track record in initiating, managing, and implementing lean manufacturing methodologies, cost reduction programs, best practices and continuous improvement projects. Demonstrated ability to manage, and complete multiple projects on time, and within budgets. Details and goal oriented, highly self- motivated, team builder, excellent troubleshooting, problem-solving, and analytical skills.

AREAS OF EXPERTISE

Oil & Gas drilling & controls equipment manufacturing and testing for subsea and land rigs equipment.

OEM, Mechanical systems, electronic, and electric equipment assembly and testing.

Automotive systems assembly, including tier 1, and tier 2 automotive suppliers, and auto makers.

Lean manufacturing- Six Sigma methodologies.

Field equipment Performance evaluation, failures investigation, and corrective actions implementation.

Equipment, Jigs and fixtures design, including design for manufacturing, reliability, and maintainability.

New technology deployment, including machine vision, robotics, and PLC control systems.

Project management, facility, and energy management

CNC machining, and programming.

PROFESSIONAL EXPERIENCE

Cameron International- Oil & Gas- Drilling Control Systems- Houston, TX October 2011- November 2015

Mechanical Manufacturing Engineer

Selected the assembly and test equipment. Identified, and solved the technical problems related to the assembly processes, equipment performance, tooling, quality, ergonomics, and equipment layout.

Provided excellent technical support to the shop, quality, engineering, and testing teams on products assembly, FAT, and FIT tests for BOPs control systems including MUXs, MODs, and HPUs systems.

Prepared, and maintained efficient assembly, and testing routers, FPRs, BOMs, ECRs, NCRs, ESRs, redlines control plans, setup procedures, and work instructions for different assembly lines and test bays.

Dispositioned the RGR equipment, and provided the shop with the necessary technical instructions for rework, repair, rebuild, upgrade, or replacing the drilling controls equipment.

Provided excellent technical support to the facility, and HSE teams on safety, environmental, and maintenance programs.

Successfully initiated, managed, and implemented various cost reduction, and process improvement projects estimated by $100K savings to improve the assembly processes cycle times, reducing scrap ratio and down times.

Successfully prepared, and maintained all the manufacturing engineering documentation to meet API, DNV, and ABS quality standard requirements and certification.

Advanced Consulting Engineering, Inc. – Houston, TX April 2009- October 2011

Mechanical Manufacturing Consulting Engineer

Effectively provided engineering consulting to the international, and local clients on the products design, equipment selection, machines cycle times improvement, line balancing, ergonomics, plants layouts, energy requirements for the manufacturing equipment, tooling, material handling systems, and powerhouse equipment.

Provided excellent engineering consulting on the lean manufacturing, six sigma, Kaizen, 5S, and Kanban systems, DFM, process improvements, cost reductions initiatives, and products quality improvements.

Designed efficient jigs, fixtures, and quick change over systems for various assembly equipment.

LeTourneau Technologies/ Cameron International – Houston, TX October 2007- March 2009

Sr. Mechanical Manufacturing Engineer

Prepared, and maintained efficient manufacturing and assembly routers, ECRs, NCRs, FPRs, control plans, setup procedures, and work instructions for the machine shop, heavy fabrication, and land rig assembly areas.

Provided excellent technical support to the product design, quality, and reliability engineers on prototypes build, production launches, design changes, design reviews, products quality, and testing.

Validated products design for assembly, and efficient manufacturing processes.

Successfully prepared, and maintained all manufacturing engineering and assembly documentation to meet API, DNV, and ABS quality standard requirements and certification.

Managed, and completed on time and within budget a $1.5M project to build, and test a new self- loading system for two, and four-piece masts land rigs.

Successfully initiated, managed, and implemented various cost saving projects resulted in a $350K savings by reducing scrap ratio, and reject rates in the heavy fabrication area, mud pumps, and draw works assembly areas.

Detroit Edison Energy- GM Transmission Plant-Ypsilanti, Michigan January 2005- September 2007

Energy Manager

Effectively evaluated the equipment design, and the operating conditions for the energy impacts.

Effectively managed all the energy conservation activities for the entire assembly plant, and the power house.

Prepared, and analyzed the energy usage data, and load profiles for production, and powerhouse equipment.

Conducted energy sufficiency plan audits.

Successfully identified, and implemented multiple energy cost saving projects resulting in $500K savings for the production, and utility equipment, including leak prevention and energy conservation for CNC machines, stamping presses, heat treatment, assembly equipment, boilers, lighting, pumps, and compressed air systems.

Effectively reported the engineering work progress to the upper management, and proposed new technologies.

Ford Motor Company- Visteon Assembly Plant – Ypsilanti, Michigan August 2000- December 2004

Sr. Manufacturing Engineer

Successfully identified, and solved the technical problems related to the manufacturing processes, equipment, tooling, products quality, ergonomics, and equipment layout.

Effectively managed, and completed $4.0 million projects to upgrade machines controls, and integrate automatic material handling equipment into the existing die casting machines, rebuilt dies and tooling which resulted in a 20% productivity increase.

Provided excellent technical support to the maintenance team, facility, and environmental engineers on safety and environmental issues setting a record of 400 days without lost time case.

Successfully initiated, managed, and implemented various cost saving projects resulted in a $450K savings by reducing scrap ratio and machines down times.

Successfully prepared, and maintained all the manufacturing engineering documentation to meet ISO/ TS 16949 standard requirements and certification.

Framatome Electric Inc. – Westland, Michigan November 1998- August 2000

Sr. Manufacturing Engineer

Effectively managed, and completed $1.5 million projects to install new fully- automatic, and semi- automatic assembly equipment.

Successfully initiated, managed, and implemented various cost reduction projects resulted in $250K savings by reducing scrap ratios, and reject rates.

Siemens Electric Ltd. - London, Ontario, Canada January 1995- October1998

Manufacturing Engineer

Designed efficient jigs, and fixtures for various assembly, and test work stations.

Selected production, tooling, and testing equipment, conducted machines tryout, process capability studies, time studies, and balanced production lines.

Successfully prepared, and maintained all the manufacturing documentations to meet QS 9000 quality standard requirements, and certification.

Effectively managed, and completed $1.0 million project to install new fully automatic DC motors assembly equipment.

University of Waterloo, Ontario, Canada September 1992- December 1994

Research Engineer

Successfully managed, and conducted extensive experimental research work to study the transfer of vibration energy between metal surfaces in contact, and machined by different machining operations.

Designed an efficient test rig and instrumentation used to administer the research, and drove the conclusions and results which are being used in machines diagnose, and preventive maintenance programs.

VDO- Yazaki Ltd. - Barrie, Ontario, Canada May 1989- July 1992

Manufacturing Engineer

Effectively managed, and completed $1.0 million to install a new semi- automatic wire harnesses, and PCBs assembly lines.

Conducted machines tryout, process capability studies, time studies, and balanced production lines.

General Mechanical Contracting Company- Olyan Group, Riyadh, Saudi Arabia January 1983- March 1988

Mechanical Engineering Manager

Successfully managed the mechanical engineering design activities, floor layouts, and work instructions for multiple capital equipment projects ($15M projects) to install and test new rotating equipment, and construction equipment including diesel generators, air compressors, hydraulic equipment, cranes, and concrete batch plants.

Provided excellent technical support, training, and supervision to the company engineers, customer’s engineers, and contractors on the equipment installation, machines tryout, operation, and trouble shooting.

Effectively reported the engineering work progress to the upper management, and proposed new technologies.

EDUCATION

Master of Applied Science in Mechanical Engineering – University of Waterloo – Ontario, Canada – 1994

Bachelor of Science in Manufacturing/ Production Engineering – University of Alexandria, Alexandria, Egypt.

Diploma of CNC Machining & Programming, Seneca College, Toronto, Ontario, Canada.

LICENSES / AFFILIATIONS AND HONORS

Professional Engineer License (P.E)-Active.

Senior Member of the Society of Manufacturing Engineers (SME) - Active.

Senior Member of the Professional Engineering Syndicate, Cairo- Active.

Engineering Scholarship, University of Waterloo, Ontario

COMPUTER SKILLS

Microsoft Office Project, Excel, Word, Visio, PowerPoint, and Minitab.

AUTO- CAD/ CAM, CNC Programming (Mastercam/ Pathtrace), SAP, Optimus, Globalshop, XA, and Wears.

Computer Aided Facility Management and Energy Management Software (EMS, and Paceglobal), Computer Aided Maintenance Management (Maximo).

COMPANY SPONSORED TECHNICAL TRAINING COURSES

ANSI/API Specs Q1, DNV quality standards for Petroleum, and Petrochemical Industries.

Greenbelt III, Six Sigma, Lean Manufacturing, Kaizen, JIT, and Kanban Production Systems

Design of Experiment (DOE), 8- Ds, Statistical Process Control (SPC), Process Failure Mode and Effect Analysis (PFMEA), Fault Tree Analysis (FTA), GD&T, and Product Reliability and Robustness (R&R).

Advanced Product Quality Planning (APQP) – PPAP, QS9000, and ISO/TS 16949 Quality Standards.

Fluid Power Control Systems, Fanuc, Allen Bradley PLCs- Energy Control and Power Lockout.

Motor Design and Balancing Training Course- Die Casting Training Course.

HSE Training Programs- Plastic Injection Molding Training Course

I have been involved in all the design, and manufacturing build for the following Oil & Gas equipment projects:-

Projects List

Sr. No.

Project Name

Project Value (Bn. $)

Offshore

Onshore

Duration

Company

Location

Transocean Leader BOP- Stack Assembly

$ 15M

Offshore

8 month

Cameron