Instrumentation Supervisor
Resume:
CV of Kapil Mali *
CURRICULUM VITAE
Mr. Kapil G.Mali
Vasant Villa,
B-Wing, Flat No.102
Opp. Ashoka Garden Bldg, Deshmukh Lane.
Panvel- 410 206.Maharashtra,India.
Mobile No: +91-809*******
Email_ID: acvx2a@r.postjobfree.com
https://in.linkedin.com/pub/kapil-mali/55/660/1b6
CAREER OBJECTIVE:
To develop inherent sound knowledge in Instrumentation, deliver excellence to achieve goals for the organization for the successful project. I would like to enrich the knowledge and experience along with the organization, which grows with own contribution.
PROFILE
Quick adaptability to changing technologies to meet new requirements successfully with a systematic and organized approach for increased efficiency and competence.
Achievement oriented, motivated, and enthusiastic with a determination to work dynamically towards growth of the organization and possessing a positive approach in everything I do.
Highly motivated, positive and goal-oriented, with a high degree of flexibility, resourcefulness and commitment to work.
PRESENT WORKING EXPERIENCE:
SAIPEM SpA Abu Dhabi Branch U.A.E.
As an Instrumentation Supervisor (Commissioning / Fire & Gas) from 05th Jul 2014 to 24th Mar 2015.
Work for FIRE & GAS Dept. during Commissioning of AL-HOSN GAS PLANT, SGD PKG-2&3.
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PAST EXPERIENCE:
COMPANY: CONSOLIDATED GULF CO.W.L.L. DOHA, QATAR. DURATION: 28th Jan 2013 TO 4th Sept 2013.
POSITION: Instrumentation Supervisor (Commissioning / Fire & Gas).
COMPANY: ALVI TECH SERVICES
PVT.LTD, KALYAN, MAHARASHTRA, INDIA.
DURATION: 14th Apr 2011 to 10th Jan 2013
POSITION: Project Engineer (Instrumentation)
COMPANY: EMIRATES PETROCHEMICAL SERVICES, (E.P.S.), ABU DHABI, U.A.E.
DURATION: 24th Sept 2010 to 25th Jan 2011
POSITION: Site Supervisor (Instrumentation)
COMPANY: TADMUR CONTRACTING & TRADING COMPANY.
ELECTRICAL AND INDUSTRIAL CONTROLS
DIVISION.W.L.L. DOHA, QATAR.
DURATION: 23rd Sept 2007 to 7th Oct 2009
POSITION: Instrumentation Lead Supervisor
COMPANY: HINDUSTAN ZINC LTD. CHITORGARH, RAJASTHAN In Contract with: Excellent Projects (India)Pvt.Ltd.(C.B.D.)NewMumbai. DURATION: 5th Oct. 2005 to 20th July 2007
POSITION: Instrumentation Supervisor (Maintenance)
COMPANY: M/S. ISPAT INDUSTRIES LTD., DOLVI, PEN. In contract with: Galaxy Controls (Vashi)
DURATION: 24th Dec. 2003 to 20th Aug. 2005
POSITION : Instrumentation Technician.
COMPANY: OWENS-CORNING (INDIA) LTD., Taloja.
DURATION: 7TH June 2002 TO 7TH June 2003.
POSITION : Apprentice
COMPANY : KASTECH INSTRUMENTATION, C.B.D., New Mumbai DURATION: 20ST December 2001 TO 10TH May 2002.
POSITION: Trainee Engineer
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PRESENT JOB PROFILE AND RESPONSIBILITIES:
DESIGNATION: - Instrumentation Supervisor (Commissioning / Fire & Gas).
EPIC OF NEW GAS PLANT, SHAH GAS DEVELOPMENT PKG-2&3. CLIENT: AL-HOSN GAS, SGD PKG-2&3, ABU DHABI, U.A.E. RESPONSIBILITIES:
Commissioning of Fire & Gas detection system (Honeywell) includes Fire Alarm Control Panel, High Sensitivity Smoke Detection System (VESDA). Addressable Notification Appliances, Smoke Detectors, Heat Detectors, Manual Alarm Call Points, UV/IR Flame detectors, Line Of Sight H2S Gas Detectors (LOS), Thermo Sensitive Cables, Water Deluge System. Toxic Gas Refuge (TGR).
Calibration and Testing of Flammable Gas Detectors (HC-METHANE, PROPANE, ETHANE, BUTANE, HEXANE), Toxic Gas Detectors (H2S, H2, SO2, CO), METHANOL, CO2. (HONEYWELL XNX UNIVERSAL
TRANSMITTERS).
Functional check, Trouble shooting and Maintenance of all types of Fire & Gas Detectors, Water Deluge System and VESDA System.
Documentation of Technical drawings, Layouts, Calibration Certificates of Gas Detectors, Re-Calibration & PM Schedule and Spare Part list.
As a Fire & Gas Team, Full support during Plant Startup and up to Handover. JOB PROFILE AND RESPONSIBILITIES:
COMPANY: CONSOLIDATED GULF CO.W.L.L. DOHA, QATAR. DURATION: 28th Jan 2013 TO 4th Sept 2013.
POSITION: Instrumentation Supervisor (Commissioning / Fire & Gas).
EPIC OF NEW DESALINATION PLANT AND POTABLE WATER STORAGE TANKS AT HALUL.
CLIENT: QATAR PETROLEUM, HALUL OFFSHORE FIELDS,
QATAR.
RESPONSIBILITIES:
Precommissioning and Commissioning of Fire & Gas detection system(Honeywell) includes Fire Alarm Control Panel, Fire & Gas Panel, High Sensitivity Smoke Detection System (VESDA).
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Addressable Notification Appliances, Smoke Detectors, Heat Detectors, Beam Type Smoke Detectors, Zener Barriers, Monitor Modules, Manual Alarm Call Points.
Installation, Calibration and Testing of Flammable Gas Detectors(HC), Toxic Gas Detectors(H2S), Toxic Gas Detectors(H2) .
Precommissioning, Loop Checking and Commissioning of DCS System, Different types of Pressure Transmitters, Level Transmitters, Temperature Transmitter, Flow Transmitters, ON/OFF Valves, Control Valves, Flow Switches, Analyzers, Pumps, etc. with HART Communicator (Emerson 475)
COMPANY: ALVI TECH SERVICES
PVT.LTD, KALYAN, MAHARASHTRA, INDIA.
DURATION: 14th Apr 2011 to 10th Jan 2013
POSITION: Project Engineer (Instrumentation)
SUPPLY OF INSTALLATION ITEMS AND INSTALLATION OF 38 NOS. OF CONTROL VALVES AT ETP MINAS, URAN PLANT,
O.N.G.C.
CLIENT: OIL AND NATURAL GAS CORPORATION (O.N.G.C.). MUMBAI REGION, URAN PLANT, URAN.
RESPONSIBILITIES:
Removal of existing 38 Nos. of valves from line and Installation of new valves.
Use of necessary installation hardware like SS tubing, fittings, clamps, Flange Gaskets, SS studs for flanges Cable glands etc.
Installation of Junction boxes, AFR, Isolation valves, Solenoid valves, and lying of Cables as specified.
Fabrication of protection canopies to protect Air header and to accommodate Junction Boxes, AFR, Isolation valves and Solenoid valves.
Laying/Routing of all the Air lines from header to individual valve through new cable tray.
Laying/Routing of the cables from control room to individual valve limit switches and solenoid valves through field junction boxes with identification tags and ferrule nos.
INSTALLATION, COMMISSIONING AND TESTING
All the 38 nos. of new valves are installed in place of old valves and check the correctness of the installation to ensure accurate operation of the valves, i.e. testing of all individual valve control loops and their position switches. CV of Kapil Mali 5
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GAS DETECTION SYSTEM REVAMP ON PC,PG & PF OFFSHORE PLATFORMS AT PANNA FIELD.
CLIENT: BRITISH GAS EXPLORATION & PRODUCTION INDIA LTD. (BGEPIL)
RESPONSIBILITIES:
Project work planning and site planning
Engineering works scheduling.
Knowledge about piping & mechanical drawing, P&ID drawing, fire and gas detector layout, cable tray Layout, tube tray layout, control room layout, equipment layout, instrument/electrical cable schedule, instrument installation hook-up diagram.
Work plan as per JB schedule and Data sheet.
Loop diagram explanation to supervisors.
Leading team of supervisors and technicians.
Reporting and monitoring daily progress.
SUPERVISE THE FOLLOWING ACTIVITIES:
Removal of old system and Installation of new system includes following activities -:
Removal of existing Solar Arrays, Solar Charge Controller, existing F&G Panel, existing Battery Bank, SOV in WSDP.
Back pulling of existing cable from MCT.
Erection of Scaffolding
Installation of Solar Arrays, Solar Arrays JB, Supports for H2S, HC Detectors, Beacons & Hooters,
Installation of H2S, HC Detectors, Beacons & Hooters.
Installation of Cable Trays for HC, H2S Detectors, Beacons & Hooters.
Installation of new Solar Charge Controller, new F&G Panel, new Battery Bank.
Modification of new F&G Panel.
Cable Laying, Dressing, Glanding, Ferruling & Termination for all.
Installation of SOV in WSDP.
Calibration of Detectors.
Commissioning of Solar System, F&G System.
SAT
TESTING & CALIBRATION AND REPLACEMENT OF
INSTRUMENTS ON ALL RIGS OF O.N.G.C...
CLIENT: OIL AND NATURAL GAS CORPORATION (O.N.G.C.). INSTRUMENTATION – DRILLING SERVICES.
RESPONSIBILITIES:
Project work planning and site planning.
Leading team of technician and helper.
Reporting and monitoring daily progress.
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SUPERVISE THE FOLLOWING ACTIVITIES:
Done testing and calibration of various instruments in all sections like Instrumentation, Electrical, Mechanical, and Cementing & Barge. Includes following Instruments -:
Pressure Instruments: Gauges, Switches, Transducers, Transmitters.
Pressure Indicators.
Current Instruments: Ammeters.
Voltage Instruments: Voltmeters.
Frequency meters.
Drillo Meters, Torque Meters, RPM Meters.
Power Indicators.
RTD, Temp.Switch, Temp.Gauge.
Silo Weight Indicators.
Smoke Detectors, Thermal Detectors.
COMPANY: EMIRATES PETROCHEMICAL SERVICES, (E.P.S.), ABU DHABI, U.A.E.
DURATION: 24th Sept 2010 to 25th Jan 2011
POSITION: Site Supervisor (Instrumentation)
EQUIPMENT SUPPLY FOR NON PROCESS BUILDING AT RUWAIS. CLIENT: ABU DHABI GAS INDUSTRIES LTD, GASCO.
The ongoing expansion of Ruwais plant includes construction of new Central Maintenance Workshop and Instrumentation Lab. designed to meet the increased maintenance requirements.
The workshop will be equipped with essential machines and devices required to support day to day maintenance activities, emergency repair jobs, plant modification jobs, and all types of welding works, valve repairs, lifting/rigging and shifting of materials, vehicle repair, minor civil repair works, Instrument, Electrical and Control equipment repair.
The scope of work is to carry-out the detail Engineering, Procurement, Installation and Commissioning of the Workshops Maintenance Equipment. RESPONSIBILITIES:
Project work planning and site planning.
Co-ordinate with vendors/suppliers and client smartly, familiar with work activities and prepare work Schedule with. Knowledge in manpower distribution (direct & indirect)
Interpret drawings and scope of works correctly. Prepare material take-offs
(MTO) / bill of quantities (B.O.Q) with correct description.
Engineering works scheduling.
Knowledge about piping & mechanical drawing, P&ID drawing, fire and gas detector layout, cable tray Layout, tube tray layout, equipment layout, instrument cable schedule, instrument installation hook-up diagram.
Installation and Hook-up of field instrument as per the location layout and hook –up diagram.
Work plane as per JB schedule and Data sheet.
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Loop diagram explanation to technicians.
Testing and Calibration of various type of instrument such as Pressure transmitter, various type of flow transmitters, Temperature transmitters, Control valve, Shut Down valve, Safety Valves, SAPCV, Level transmitters, Pressure gauges.
Leading team of technicians.
Reporting and monitoring daily progress.
COMPANY: TADMUR CONTRACTING & TRADING COMPANY.
ELECTRICAL AND INDUSTRIAL CONTROLS
DIVISION.W.L.L. DOHA, QATAR.
DURATION: 23rd Sept 2007 to 7th Oct 2009
POSITION: Instrumentation Lead Supervisor
HVAC MODIFICATION OF RASGAS BUILDING FACILITIES AT RASLAFFAN.
CLIENT: RAS GAS COMPANY LTD, RASLAFFAN, QATAR.
The HVAC System requirements covered the upgrade and installation of Motorized Gas Dampers along with LEL and Toxic Gas Detectors at the fresh air intake. The purpose of this project is to provide personnel safety risk to ALARP in case of hazardous Gas leakage.
RESPONSIBILITIES:
Project work planning and site planning
Engineering works scheduling.
Knowledge about piping & mechanical drawing, P&ID drawing, fire and gas detector layout, cable tray Layout, tube tray layout, control room layout, equipment layout, instrument cable schedule, instrument installation hook-up diagram.
Work plan as per JB schedule and Data sheet.
Loop diagram explanation to supervisors.
Leading team of electricians, fitters and technicians.
Reporting and monitoring daily progress.
SUPERVISE THE FOLLOWING ACTIVITIES:
Installation of Fire and Gas Panel, HVAC Control Panel, (Make: MSA), as per the Panel location layout and Control room layout, jb location layouts.
Cable tray/trench routing and Cable Laying as per the Overall tray/trench layouts, control room layout. Testing, Glanding n Termination Work, as per the Inspection and Testing plan, Cable size and specifications, Electrical hook-up’s,Cable schedule, Single line diagrams.
Modification of Ducts, as per the Dampers location layout and specifications.
Installation and Testing of Gas Tight Dampers, as per the Hook-up’s, locations layout and specifications and Inspection, Testing, Quality plan.
Installation of Toxic Gas Detectors (Ultima XIR Gas Monitor), Flammable Gas Detectors (Ultima XE LEL Detectors). As per the Hook-up’s, fire and gas detector layout, schematic diagrams and specifications and Inspection, Testing, Quality plan.
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UPGRADATION OF DUKHAN SEWAGE TREATMENT PLANT
CLIENT: QATAR PETROLEUM. DUKHAN, QATAR.
RESPONSIBILITIES
Project work planning and site planning
Engineering works scheduling.
Instrument Drawings detail observation.
Work plane as per JB schedule and Data sheet.
Loop diagram explanation to supervisors.
Leading team of technicians.
Reporting and monitoring daily progress.
TECHNICAL SKILL
Installation and Hook-up of field instrument as per the location layout and instrument hook –up diagram, process hook-up drawings and Construction layouts.
Erection and commissioning of Endress + Hauser Process Instruments
Calibration of E+H Smart transmitters.
Cold and hot loop checking of HART protocol field instruments
Familiar with various type of calibration instruments like HART communicator, Field Software’s, Different make of calibration instruments
Troubleshooting with smart transmitters by HART Communicator. SUPERVISION
Cable laying termination glanding
Instrument hook up and installation
Calibration of E+H Smart transmitters.
Loop checking from field to control room.
Preparation of punch list
Pre-commissioning activities
Commissioning of all field instruments
COMPANY: HINDUSTAN ZINC LTD. CHITORGARH, RAJASTHAN In Contract with: Excellent Projects (India) Pvt. Ltd. (C.B.D.) Navi Mumbai.
DURATION: 5th Oct. 2005 to 20th July 2007
POSITION: Instrumentation Supervisor (Maintenance) As an Instrumentation Supervisor, I am responsible for maintenance & calibration work in Roaster plant, H2So4 acid plant, leaching & purification plant, cell house, melting, casting plants.
Worked on calibration and maintenance of instruments related with, o Temperature: RTD, Thermocouples
o Pressure: Manometer, pressure gauges, pressure switches, pressure transmitters including differential pressure transmitters. o Level: Magnetic level indicator, electrical capacitance type, admittance type level switches. Also level transmitters like RF level sensors & ultra sonic level sensors.
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o Flow: Orifice plates, ventury tube meters, Rota meters electromagnetic flow meters.
o Weighing Scales: Load cells, weigh feeders
o Control Valves: Solenoid operating valves, I to P controlled valves, air relay valve (dome type), auto drain valve, feedback positioned, and diaphragm actuators.
o Pneumatic cylinder with read switches.
o Proximity switches: Photocells.
o Analyzer: SO2 PPM & %, silica, conductivity, concentration, pH analyzer
o Calibration: Valve positioner, feedback positioner, pressure switches, pressure transmitter, pH analyzer using buffer solution, temperature sensor
(display) calibration, SO2 PPM & % analyzer calibration.
COMPANY: M/S. ISPAT INDUSTRIES LTD., DOLVI, PEN. In contract with: Galaxy Controls (Vashi)
DURATION: 24th Dec. 2003 to 20th Aug. 2005
POSITION : Instrumentation Technician.
Responsible for supervise site activities like Cabling and instrumentation mounting in project of Cast House Plant. Also monitoring various activities involved in project of Smoke Detector System in Sinter plant.
COMPANY: OWENS-CORNING (INDIA) LTD., Taloja.
DURATION: 7TH June 2002 TO 7TH June 2003.
POSITION : Apprentice
Responsible for maintenance of various instruments like pressure gauges, limit switches, all types of valves, air filters/regulators, sensors, pneumatic cylinders, valve positioners etc.
COMPANY : KASTECH INSTRUMENTATION, C.B.D., New Mumbai DURATION: 20ST December 2001 TO 10TH May 2002.
POSITION: Trainee Engineer
Responsible to work out on various project documents related with Chemical, and Petrochemical Industries.
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SEMINARS AND TRAININGS:
PLC / SCADA : * PLC ladder logic development, simulation. APPLICATIONS PLC Faults, Fault Corrections, Maintenance & Hardware Troubleshooting.
* Configuration of SCADA systems,
Development of Graphics (Mimic). Animation
& Controlling Mimics, Data logging & Report
Generation.
Safety Officer with Basic First aid & Firefighting (British Safety Services) held at ATS Training – HSE Services, Doha-Qatar.
Successfully completed (QP) Permit to Work Training.
Hydrogen Sulphide / Breathing Apparatus Familiarization Course.
RasGas Basic Permit to Work Training.
RasGas Signatory Permit to Work Training.
RasGas Inter-active Safety Induction (ISI) Training.
RasGas Job Safety Analysis (JSA) Training.
Scaffolding Inspector and Safety Awareness …held at Velosi Training Services, Doha, Qatar.
EDUCATIONAL QUALIFICATION:
1. Diploma in Instrumentation Engg. Bharati Vidypeeth Institute Of Technology, C.B.D.Navi Mumbai. Board of Technical Education Maharashtra, On 5th -Feb-2002.
2. H.S.C. Passed from Maharashtra State Board of Secondary and Higher Secondary Educational Divisional Board. On 7th -Jun-1997. 3. S.S.C. Passed from Maharashtra State Board of Secondary and Higher Secondary Educational Divisional Board. On 30th -Jun-1995. PROJECTS UNDERTAKEN:
Automatic Pressure Control.
COMPUTER AWARENESS:
Coral Draw, MS Office, MS Windows and DOS, Aldus PageMaker. CV of Kapil Mali 11
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PERSONAL PROFILE:-
NAME : Kapil Ganpat Mali.
FATHER’S NAME : Ganpat Vitthal Mali.
DATE OF BIRTH : 01-July-1980.
ADDRESS : Vasant Villa
B-Wing, Flat No.102
Opp. Ashoka Garden, Deshmukh Lane.
Panvel- 410 206. Navi Mumbai, Maharashtra.
CONTACT NO. : +91-809*******
EMAIL : acvx2a@r.postjobfree.com
MARITAL STATUS : Married
SEX : Male
NATIONALITY : Indian
PASSPORT NUMBER : Z3331255
DATE OF EXPIRY : 11-June-2025
LANGUAGE KNOWN : Hindi, English, Marathi.
DECLARATION:
I hereby declare that the above information is true and correct to the best of my knowledge.
Kapil G. Mali.
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