Six Sigma Quality

DINESH RAVI

Mobile number: 480-***-**** **** NW 109 Pl, Alachua, FL - 32615 Email: *******@***.***

SUMMARY:

Six sigma green belt certified Industrial Engineering graduate with 3 years of experience in automotive manufacturing industry in component design and development and coursework focus on quality control, Six Sigma, Statistics and Data Analysis. Hands on experience in 2D drafting and 3D modelling, selection of vendors and interaction with multiple function groups. Possess hands in experience Knowledge of control plans, GD&T, Gage R&R, Process Capability, Measurement Systems Basic Statistical, and Data Analysis. Experienced in product design, product improvement, VAVE, lean manufacturing, product quality and process improvement.

Knowledgeable in TS 16949 and ISO 9001 quality management system. Willing to relocate to any location.

EDUCATION:

Master of Science, Industrial Engineering - Arizona state University, USA (GPA: 3.3/4) Aug 2014 - May 2016

Bachelor of Engineering, Mechanical Engineering - Anna University, Chennai, India (GPA: 80%) Aug 2007 - May 2011

PROFESSIONAL EXPERIENCE:

Product Engineer, R&D, Brakes India Limited, Chennai, India. Sept 2011 – July 2014

Responsible for design and development of Automotive Braking system with expertise in NX Unigraphics 7.5 and Auto Cad 2014.

Responsible for release of 2-D drawings, Engineering Change Requests (ECN) and release of Bill Of Materials (BOM).

Translated customer requirements into product design from conceptual to production stage and supported transition to manufacturing.

Assisted in developing corrective actions and investigating root cause analysis "5 Why" to support pending 8D reports.

Experienced in travelling to customer and supplier sites to provide technical assistance for product failures and quality issues.

Extensive knowledge of Catia/NX modeling and an extensive background developing / packaging complex vehicle systems.

Supported core team members in creation and documentation of DFMEA, DVPR and testing methods.

Interfaced and coordinated design review sessions with test/validation, manufacturing, NPI and marketing teams on various projects.

Performed tolerance stack up analysis and possess knowledge in GD&T. Supported prototype builds.

Followed TS 16949 quality system requirements and APQP procedures while designing and developing products.

Explored VAVE ideas into existing products and successfully resulted in 5% material reduction with annual savings of $30,000.

Cleared supplier parts based on sample inspection reports and supplier process quality audits and documentation.

Manufacturing Engineer Intern, Autotech Industries, Chennai, India Jan 2011 – May 2011

Conducted time and work studies in production line to capture cycle times and validated process capability.

Applied Value Stream Mapping (VSM) to identify and eliminate bottlenecks, reducing lead time of cam shaft production by 25%.

Performed Gauge R&R studies and analyzed the data by performing ANOVA on Minitab to validate the validation system.

Worked on 8D's and Root Cause Analysis (RCA) to formulate corrective measures needed to be taken for the defective parts.

Drove quality improvements by analyzing process reviews and improvements, CAPA and SPC, Process capability (Cpk).

Completed Production Part Approval Processes (PPAP) for various parts to support the Advanced Product Quality Planning (APQP).

PROJECTS:

Six Sigma Project, Patient Wait Time Improvement, Vantari Genetics (DMAIC, root cause analysis, value stream mapping)

●Performed time studies to create a value stream map and applied root cause analysis to identify critical bottlenecks in the process.

●Redesigned process layout and created standard operation procedure to reduce wait time by 12%.

Predictive Modelling - Regression Analysis on Body Fat (MINITAB)

●Performed initial data cleaning on raw data to compensate for missing values and outliers and then established a regression model.

●Performed model adequacy check and applied R2, multicollinearity and best subset diagnostics to derive the final regression model which accounted for 75% variability. Validated the model using fresh data and the results lied within 95% CI.

TECHNICAL SKILLS:

CAD Modeling & Simulation : Unigraphics (NX 8), CatiaV5, Solidworks, Creo, AutoCAD, ANSYS, ARENA.

Project Management : Siemens PLM Teamcenter 8.0, MS Office, TS 16949, ISO 9001, GD&T, APQP,PPAP.

Statistical Analysis : Minitab, JMP, Excel, SPC, DFMEA, ANOVA, Arena

Programming : C, MySQL, Excel-VBA, MATLAB, AMPL

Six Sigma : DMAIC, 5S, Root Cause Analysis, VSM

COURSEWORK:

Stochastic and Deterministic Operations Research, Six Sigma Methodologies, Advanced Quality Control, Simulating Stochastic systems, Design of Experiments, Regression Analysis, Data Mining, Strategic Technology Planning and Database Management.

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