Manager Maintenance

PREMANGSHU RANJAN SAHA

D-***, National Paradise, Takka PO, Panvel, New Mumbai, Dist Raigad – 410206, Maharashtra

Mobile: 993*******/981-***-**** Email: ********@*****.***, ********@**********.***

Senior level positions in Operation & Maintenance, Contract Management, Project Execution with leading organisations.

Professional Profile

A Mechanical Engineering Graduate with over 3 decades rich experience in Operation & Maintenance, Procurement, Contract Management, Project Execution, Shut down Maintenance specially for Stationary Equipment with well known organisations like IPCL, Hindustan Fertiliser Corporation Ltd. etc. Expertise in managing maintenance operations with proven abilities in reducing downtime and enhancing operational effectiveness of machines, equipment & utilities. Well versed with various facets of maintenance operations. Played the key role in developing the Spare Parts Manual, Inventory Maintenance Manual of various engineering items at IPCL. An astute negotiator with skills in finalising cost effective contracts. Enterprising leader with excellent analytical, organisational & interpersonal skills.

Areas of Expertise

Operation & Maintenance

Formulating operational budgets and ensuring adherence to the same.

Spearheading operations and preventive/breakdown/shutdown maintenance, condition monitoring, corrosion prevention of heavy equipment, mechanical workshop, machines etc. so as to reduce downtime to minimum.

Overseeing conduct of tests to prevent accidents and ensure adherence to safety norms.

Procurement

Ascertaining requirement of spares, components, consumables etc., interfacing with Purchase for planning timely procurement of the same.

Identifying and developing a reliable vendor base for cost effective purchase of quality material

Undertaking indigenisation of equipment & spares through vendors to facilitate cost reductions.

Contract Management

Supervising preparation & floating of tenders to contractors, evaluation of offers for shutdown / annual rate / emergency maintenance jobs.

Conducting techno-commercial discussions & finalising contracts in view of pre-set schedules.

Monitoring jobs, deploying review systems to ensure adherence to predefined norms.

Project Execution

Designing layout for installation & commissioning of equipment as part of expansion projects, undertaking modifications towards enhancing operational efficiency of machines & equipment.

Appointing & negotiating with vendors / sub contractors for execution of projects.

Ensuring completion of projects on time and as per budgeted parameters.

Organisational Experience

Dec’90-Mar’05 at Indian Petrochemicals Corporation Ltd., MGCC, Raigad. Last designated as DGM – Mechanical

The Career Path

Dec’90-Aug’94 Dy Manager (Mechanical)

Aug’94-Dec’94 Dy Manager

Dec’94-Dec’00 Manager

Dec’00-Jul’03 Sr. Manager

Jul’03-Mar’05 DGM (Mechanical)

Notable Contributions

Directed the Operation & Maintenance of Heavy Equipment, Central Mechanical Workshop in the plant with a team of 75 personnel.

Played a key role in developing systems, procedures for the Dept.

Also instrumental in optimising resource utilisation.

Achieved 90 % reduction in breakdowns / downtime through effective maintenance initiatives

Pivotal in developing the Spare Parts Manual, Inventory Maintenance Manual of various engineering items.

Achieved significant cost reductions through indigenisation efforts.

Currently involved in finalisation of contracts worth Rs. 20 Crores for Annual Rate Contract & Rs. 50 Crores for Annual Shut down maintenance jobs.

Undertook a project for expansion of Gas Cracker plant for erection of an additional Heater.

Also executed several Field Change Over modification jobs for enhancing operational effectiveness of the plants.

Received an Appreciation Letter for running the plant during worker’s strike.

Previous Work Experience

Dec’74-Dec’90 Hindustan Fertiliser Corporation Ltd. Plant Engineer Mech.)

Feb’73-Dec’74 Fertiliser Corporation of India Asst Contract Engineer

Jun’72-Feb’73 Hindustan Fertiliser Corporation Ltd. Jr. Executive Trainee

(Mech.)

Training Programs Attended

Training for the expansion project of the LLDPE / HDPE plant at Lavera (France) and Innovex at Grangemonth (UK) in 1998.

Welding Inspector’s Course in BHEL, Tiruchi in 1992.

Course on evaluation of defects in Welding with the help of Radiography / X-Ray in 1993.

Attended various Seminars on maintenance, vibration analysis, dynamic balancing, on line leak sealing, trevitests etc. across the career span.

Academic Credentials

BE (Mechanical) from Bengal Engineering College, Calcutta University in 1969.

Date of Birth: 3rd October 1946

Present Job Location:

After taking Voluntary Retirement from IPCL on 31.03.05 I joined in a Contracting Engineering Concern as Deputy General Manager (Planning) for Contract Finalization for Shut down Maintenance & Modification Jobs in Diff parts of India at a remuneration of 10 to 12 lakhs. CTC. Now I worked as General Manager for preparing & scrutinizing Quotations against Tender for Mechanical Project Execution Works, Turnaround jobs & Annual Maintenance Contract jobs in Refineries, Petrochemicals & Fertilizers, also preparing & scrutinizing documents for ISO & OHSAS certification of my present company by the concerned authority & now I am retired from this Organisation. So I am now interested to work from home.

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