Engineer Quality
Resume:
ROHIT KUMAR LAAD
E-mail: *********@*****.***
Mobile: +91-999*******
Objective: -
To gallop through every progressive position in an organization which
offers me challenging tasks to utilize my innovative ideas, highest level
of commitment to excellence and technical potential.
Professional Snapshot: -
A highly motivated Production Engineer with the ability to meet deadlines
and work under pressure. Strong interpersonal skills in order to develop
teams and ensure both personal and corporate deliverables are met. 8+
years of experience in the field of production Engineering, Lean
Manufacturing and New Product Implementations. Currently associated with
"Production department" - Gear Box assembly & Testing of Force Motors Ltd.
- Pithampur, Indore, as an Engineer.
PROFILE SUMMARY
. 8+ years of experience in Production Planning and Control, Gear box
assembly & Testing, Development, and Documentation
. Deft at adopting modern Manufacturing and Quality Assurance
methodologies to meet customer requirements
. Well versed with Bill of Material, New Gear box Development, Assembly
line, Industrial, Quality & Safety Management System
. Implementation of Kaizen & Pokayoke for elimination of human error.
. Experience in formulating & implementing strategies and reaching out
to unexplored customer groups for business expansion; conducting
comparative study of various products, competitors and analysis
. Demonstrated excellence in leading the organization in adopting
product improvement techniques and ensuring quality compliance
. Expertise in initiating modern research activities, resource
management and analytical assessment to strengthen effectiveness of
the junior
. Proven abilities in leading large offshore teams during the project
phase
. Possess strong troubleshooting, planning & execution skills
Core Competencies: -
* Production & Process Planning :-
* Sound knowledge of Gear box assembly Processes, Layouts & Equipment
carried out in assembly Line.
* Handling New projects at Gear box assembly for New Product Development
(9 speed, 6 speed, & 5 speed)
* Solving technical issues related to assembly deliverables, cycle time
reduction and Remove bottle necks.
* Support to calibration team for establishment of new project.
* Productivity, process, product, cost and Quality improvements &
schedule of the manufacturing works.
* Capital/ Expansion Projects, Revenue & Capital budget planning,
utilization, budget tracking & monitoring.
* Analysis of warranty complaints and daily testing rejection.
* Production Declaration in SAP and resolving related issue.
* DWM activity like horizontal deployment of communication, quality
concern resolution, workstation audit.
* Operator training, Multi skill development, Appraisal.
* Training champion for department to identify training need and
execution of training plan
* New Product Implementations :-
* New projects study, evaluations with R&D department and smooth
execution of new product on Gear box assembly & testing.
* From commissioning to stream line of G-32 (5-S) Gear Box assembly
* From commissioning to stream line of G-28 (5-S) Gear Box assembly
* New Product DFA (Design for Assembly & Testing) for Assembly &
Testing line.
* Implementation of the project within target deadlines.
* Project budget planning, utilization, tracking & monitoring.
* Piloting of New Product, defining Processes, timing plan preparation
with Process engineering and R&D and Product ionization.
* Closure of manufacturing and quality related issues arose during
rolling of pilot & pre series lot.
* Understand the needs of the user departments for maximum productivity
and cohesiveness.
* Interaction with teams to resolving all the production and quality
related issues along with planning team.
* Productivity improvement : -
* Validation and sign off of MOST elements with Industrial Engineering.
* Calculate Manpower as per work content for various production demands.
* Line balancing of Assembly Line & Testing through effective manpower
utilization up to 96%.
* Evaluated Safety & Ergonomic aspects to find out and eliminate unsafe
conditions
* Primary Analysis of Posture, Force, Regulation & Complexity to decide
Standard recommendation level.
* Prepared and implemented Action plan for converting Yellow and Red
workstations into Green by Process/Method Improvement, Low Cost
Automation, Operators Training, Kaizens etc.
* Received Best Kaizen Award for eliminate the Rear cover Damage during
fitment of plug with ball case assembly through modification in
Pressing dolley
* Cost saving 4.25 RS/GB at plug with ball case assembly fitment area.
* Efficiently reduced customer complaints from 10 to Zero per month
through implementation of load cell
* Pokayoke implementation on Gear Box load test to detect vehicle speed
sensor output speed mismatch
* Pokayoke implementation on Gear Box testing through load cell to
detect Whistling noise in Gear Box
Organizational Experience: -
* Force Motors Ltd. (12 April to Till Date)
Engineer-Production (Gear box Assembly, Testing)
Profile
* Forecasting of production trend and establishing planning efficiency
and planning of resource
* Responsible for cost, quality, safety, environmental and schedule of
the manufacturing works
* Efficient Manpower allocation & handling of manpower on shop floor.
* Co-ordinate between planning and material supply department for daily
production.
* Kaizen Implementation
* Improve SPR of Gear Box assembly from 89% to 97 %
* Resolving quality issues by implementation of Poka yoke
* Improvement in Line & Testing SPR.
* Internal Auditor of EMS 14001 and OHSAS 18001
* Logistic planning for maintaining the 2 Bin system & line side
materials as per FIFO
* Played vital role in enhancing the Gear Box productivity 100 per shift
to 130 per shift.
* FAMC and weekly Presentation
Sep'10-Apr'12 with Eicher engineering component (V E Commercial Ltd. SEZ
Pithampur), Indore as an Engineer Gear Box assembly.
Profile
* Sound knowledge of production, assembly Processes, Layouts & Equipment
carried out in assembly Line
* Forecasting of production trend and establishing planning efficiency
and planning of resource
* Responsible for cost, quality, safety, environmental and schedule of
the manufacturing works
* Efficient Manpower allocation & handling of manpower on shop floor.
* Co-ordinate between planning and material supply department for daily
production.
* Modification/Improvement for reduction/consumption of tools and spares
used in Assembly & Testing
* Prepare and maintain EMS-OHSAS documentation and their compliance.
* Handling New projects at Testing, Docking & PDI for New Product
Development.
* Preparing SOP/AOS for the various stages on line
* Introduction of kitting tray concept for Assembly table.
2. March'08-Aug'10 with Force motors ltd. as an Jr. Engineer- (Gear Box
assembly)
Profile .
* Co-ordinate between dispatch and assembly department.
* Responsibility towards rework and rejection analyses, Preventive
maintenance, safety and manpower handling.
* Reducing bottlenecks to increase productivity
* Modification in equipments and process to eliminate slag time caused
due to preventive maintenance
* Kaizens to be implemented for improved efficiency
3. July'07-March'08 with Rolta Bajaj pvt. Ltd. as Service advisor.
Profile
* Responsible for Servicing of vehicles
* Responsible for warranty of vehicles parts
* Managing planning & conduction targeted Service in shop floor
* Monitoring all the vehicles in each hrs. Through planning &
identifying the non conformance also correcting the same through
required process.
* Handling daily work management, ORC meeting, proper planning &
monitoring of work.
.
Achievements: -
* Implementaion of 3 PokaYoke to eliminate customer complaints-Force
Motors
* Implementation of Kaizens to improve Testing SPR-Force Motors
* Zero First Aid Cases from consecutive 2 years
* Recognition award for excellent work in EMS-OHSAS
* Recognition Award for achieving 100 % WORK MEN TRAINING MANDAYS
* Zero Non Conformity for Surveillance audit of EMS OHSAS for continuous
2 years
* Successful implementation of Kaizens for improved productivity
* Contribution in increasing productivity by 20%
* Contribution in new Gear box plant set up for all models of Gear box
is assembled in one common assembly line.
Professional Training
Completed PFMEA, PFD, SQDCM
Toyota productive system.
TS 16949, ISO 14K & 18K
TPM
Academic Qualifications
BE (Industrial and production engineering) from SGSITS college Indore, M.P.
in 2014
Diploma (Mechanical Engineering) from MJP Govt. Polytechnic College
Khandwa, M.P. in 2007
Computer skills
Knowledge in MS-Office, Internet Applications, AutoCAD & SAP Production
module
Personal Details: -
Permanent Address : 301A Arihant apartment silicon city Indore, Pin-
452012, Madhya Pradesh
Date of Birth : 14th April 1987
Fathers name : Madhusudan laad
Marital status : Unmarried
Languages : English and Hindi
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