Maintenance Manager

Mobile: 959-***-****~ E-Mail: **.********@*****.*** / *************@**********.***

Seeking middle level assignments in Maintenance with an organization of high repute preferably in Automobile industry

PROFILE SUMMARY

A dynamic professional with 15 years of experience in Automobile Manufacturing industries (Fabrication & machining):

~ Maintenance & Automation ~ Project Management ~ Erection & old machine retrofitting

~ Documentation ~ Spare / Stock Management ~ Training & Development

~ Safety Management ~ Audit Compliance ~ Manpower Management

~ Vendor development ~ PCB card repairing ~ Grinding shop maintenance

~ Paint shop maintenance ~ Weld shop maintenance ~ Press shop maintenance

~ Utility machine’s maintenance ~ Fire system maintenance ~ Heat treatment plant maintenance

Proficient in implementing plans & schedules for maintenance, operations and annual turnarounds with key focus on optimum utilization of manpower & material & utilities for smooth operations; ensuring erection/ commissioning & reduce break down of plant machinery

Demonstrated experience in minimizing downtime, improving operational effectiveness & ensuring smooth uninterrupted operations of Utility / Process Sections with optimum utilization of R & M budget

Leveraged skills and abilities in troubleshooting, conducting Root Cause Analysis (RCA), implementing corrective actions and enforcing improvements to eliminate recurrence of breakdowns

Skilled in using software’s like DOX MINI, MEDOC, WINPCIN, SIMATIC, SIMOCOM U, FLADDERIII, Codesses, Tool PLC of 802d

Hands-on experience in:

oPneumatic & Hydraulic Systems

oWeld equipments ( Mig weld, Seam, Spot, Plasma,)

oBurner,PLC, CNC & Robotic Programming Commissioning, & Troubleshooting

Adept in identifying areas of obstruction and taking steps to rectify equipment through application of troubleshooting tools

A thorough professional capable of imparting training to team members so as to ensure safety and compliance to quality norms; proven dexterity in leading and directing personnel towards accomplishment of a common goal

Effective communicator with excellent relationship building, leadership, presentation & interpersonal skills

ORGANIZATIONAL EXPERIENCE

Since Apr’14- : Hema engineering Industries .Ltd., Haridwar as Manager Maintenance

Basically company a manufacturer of frame for Hero moto ( sheet metal, Paint shop & fabrication work).

Mar’11- Apr’14: SKF India Ltd., Haridwar as Assistant Manager - Maintenance

Basically company a manufacturer of Bearings( machining work)

Mar’09- Feb’11: Satyam Auto Component Ltd., Haridwar as Senior Engineer Plant Maintenance

Basically company a manufacturer of frame for Hero moto ( sheet metal& fabrication work).

Aug’03 - Feb’09: SRB Machines Pvt. Limited, Sahibabad as Engineer

Basically company a manufacturer of SPM machines. For grinding purpose

Nov’96 - Jun’99: Grindage Machines Pvt. Limited, Ghaziabad as Electrician

Basically company a manufacturer of SPM machines. For grinding purpose

PERSONAL DETAILS

Date of Birth: 15th November 1976

Present Address: 404, Vivek Vihar, Ranipur Moor, Haridwar – PIN-Code 249401

Postal Address: house no273,yadav colony, near khillu sani dharmkata, ballabgarh, Faridabad-121004

Languages Known: English and Hindi

Location Preference: Delhi / NCR

CORE COMPETENCIES

Minimizing performance bottlenecks for attaining high productivity with maximization of men, material & machine

Identifying scope for planning / implementing technological changes to enhance efficiency and making modifications in equipment, process flow, working practices, etc.

Effectuating predictive & preventive maintenance schedules for various equipment to increase machine uptime & equipment reliability

Implementing maintenance schedules and carrying out periodic checks to ensure performance and maintaining requisite documents for the same

Planning and effectuating predictive & preventive maintenance schedules for various equipment / lines to increase machine up time and equipment reliability

Identifying areas of bottlenecks / breakdowns and taking steps to rectify through application of troubleshooting tools like root cause analysis

Anchoring on-site installation & commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output

Carrying out overhauling work of equipment, modifications, and major repairs to improve equipment efficiency by faultfinding

Conducting performance trials of engineering equipment to establish standards before & after major repairs

Performing tests & inspections to ensure operational effectiveness of plant & utilities

Leading & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets

Kay Result Area

Overseeing:

oMaintenance of utility, press/ paint / weld / grinding machine shop

oImplementation of Planned / Time-based / Predictive Maintenance and reconditioning activities within schedules

Should the responsibility of handling maintenance & troubleshooting of:

oCNC System (Siemens, Fanuc)

oPLC all type me sung, delta, Mitsubishi, Omron, Siemens (S7 200&300) PLC & various type drives (REFU, ABB, Fuji, Mitsubishi, etc.)

oRobots OTC, Motorman, Fanuc, ABB.

oConveyer, &EOT Crane, & Various m/c of tool room

oVFD’S (Drives AC &DC) Mitsubishi,Siemens,Schneinder,Omron,Delta, Allen Bradley,ABB, Danfoss (VLT Aqua )& Siemens(Micro master 440)

oHMI &Servo motor {Mitsubishi,Siemens,Schneinder,Omron,Delta, Allen Bradley,ABB, Danfoss (VLT Aqua )& Siemens(Micro master 440& Sinamics)

oBoring, grinding, drilling & tapping,Cylindrical grinding, Cam grinding, IRT, ORT, Grinding, (SHG, SPC, FSF, SDG, CL, FGC, MMK, PORFEMAR, Lauckage, MVM, Shielding &greasing machine, Iman Pack, etc.)

Retort (Heat Treatment), Mondini (Tray packing), Toyo JIDOKI (Pouch packing ),air-conditioning,

All types of welding Machines as TIG welding, MIG welding (MOGRA, OTC, MOTOMAN), spot welding, Plasma Welding Machine (Thrmodyene) for industrial purpose.

Mechanical Presses (500T, 400T and 300T)(komatsu, AIDA & ISGEC), 50T hydraulics pres, LPs presses & 3 axis CNC pipe bandings (flatting) m/c (Electropneumatics& hydraulics)

Pneumatics & Hydraulic Base Machines

All special purpose machines

Utility -- Boiler(Thermopack),Diesel & Gas Burners (baltur, weishaupt), Air Compressor Kaeser& ELGIi(200 CFM, 500 CFM), DG Set 750KVA, 500 KVA, 1500 KVA (Jackson Cummins). & Cooling Tower, Electrical panel( HT & LT)

Chiller System(Reynold), Honing Oil System, Grinding Emulsion Oil System, Module Water System, Grinding Oil System

Taking care of the material handling systems{conveyor Vinar, fork lifter Maini & Over head Crane(Demag etc)}

Carrying out line modifications as per the process

Liaising with parties for certificates of support for implementation of TS: 16949, ISO: 14001 & ISO 9001:2000 entailing documentation

Ensuring:

oWeld,Paint, machining & Press shop, heat treatment equipment availability

oCompliance of maintenance activities & implementation of QMS, ISO, EHS Policies & Legal Compliance

Responsible for:

oPrioritizing repair & maintenance expense and spares inventory as per budgets and targets

oAchieving MTBF target as per ABP

Conducting failure Analysis to eliminate its repetition and improve PM for zero breakdown through Why-Why analysis

Accountable for reducing:

oMaintenance cost through various in-house activities

oEquipment failure & time Loss

PLC Automation – Robotic Projects

Looking after the low cost automation projects identification

Oversaw project estimation, planning designing and material procurement

Handled PLC programming, Robot programming and project commissioning

EVA Enhancement

Monitoring and achieving target energy cost by implementing conservation projects

Accountable for controlling absenteeism and over time

Overseeing the implementation of:

oProcess Improvement Projects to improve productivity

oLow cost automation to enhance quality and efficiency

Responsible for digitization of critical parameters

Operational Excellence

Entrusted with the task of maintaining hazard free operations (zero accident)

Following-up on daily safety check sheets

Organizing daily tool box meetings

Overseeing the implementation of 5S activity

Spares Management

Accountable for generating indent with detail specifications of the spare part requirement

Taking the quotations for various competitive suppliers available

Conducting comparison of quotations based on quality, cost and services

Looking after the receipt of material and warehouse maintenance

Maintaining supplier and spares database in the system

PROFESSIONAL QUALIFICATIONS

2012 M.Tech. (Mechanical) from BSIT, Bulandshahr, Manav Bharti University with marks 74 %(distance)

2010 MBA (Marketing) from Bramanand institute, Gurgaon, IASE University with marks 64 % (distance)

2003 B.E. (Electronics) from M.I.T. Engineering College Bulandshahr, Meerut University with 65% (Regular)

1993 ITI from State training institute, Bulandshahr, state industrial training in 1993 with 68% (Regular)

Industrial Training :

Siemens CNC Maintenance & operation Training from Siemens system house (duration 5 day )

IT SKILLS

Well versed with Windows 98,XP,Eplan,, ERP, Navision, Citrix, Mapics, MS-Office and Internet Applications

Contact this candidate