Richard Rogoski
**** ******** **, ********* ****, AL 35010
256-***-**** ***********@*****.***
Professional Summary
Results-focused Director of Operations with 38 years of manufacturing experience; extensive hands-on technical expertise with a consistent track record of exceeding goals and delivering strong, sustainable gains. Reliable self-starter with a ''can-do” attitude and a proven ability to conceptualize and implement innovative cost-effective solutions. Strong people leadership skills with the ability to develop high performing teams.
Key Skills
Continuous Improvement/Lean
Budget Planning
Engineering Leadership
Program Management
Strategic Planning and Development
Logistics and Warehousing
Facility Maintenance
Project Management
Experience
GKN Aerospace - Santa Ana, CA
3/2015- 12/2015
GKN Consultant
Launched 737MAX Program
Led Problem solving/A3 training
Implemented Operational Excellence and monitoring dashboards
Installed IPT (Integrated Product Team) Concept
Facilitated value stream mapping to create current/future states
Created production plan utilizing Supermarkets and FIFO Inventory systems
Mentored Managers and Supervisors to develop people skills
Facilitated weekly employee involvement/ problem solving sessions
Managed non-destructive testing and inspection cell
GKN Aerospace / Advanced Composite Structures – Tallassee, AL
9/2012-3/2015
Director of Operations
Operations responsibility for 3 locations (achieved 2%/qrtr efficiency gains)
Led growth of business 2004: $85m – 2014: $280m
Overall responsibility for 1,103 direct employees
Oversight of 32 value streams across 380,000 sq ft mfg space
Developed SIOP (Sales, Inventory, and Operations Planning process)
Managed capital expenditure budget ($13M)
Managed expansion to support design (5,000 sq ft)
Managed strategic plan to achieve new customer base
GKN Aerospace - Tallassee, AL
10/2003 - 9/2012
Director of Manufacturing
Consistently exceeded sales target maintaining double digit profit margins
Sustained achieved 19.6 OPBI / Net 19.3%
Led monthly all-team meetings
Led manufacturing systems to achieve customer on time delivery of 99.8%
Developed customer relationships from 3 legacy to 6 new
Negotiated a 120,000 sq. ft expansion with State representatives
Led over 600 lean workshops (kaizen events)
Implemented visual management and inventory management systems
Increased stock turns from single to double digits
Negotiated T&C’s in consumable spending with a 5% YOY reduction
Led problem solving with a 2% YOY reduction in scrap
Installed 3 robotic machining centers
Established PM dbase and autonomous maintenance system
Managed internal and external tooling-budget, design, build
Reduced freight costs by $1.3m annually
Developed internal training program
GKN Aerospace - Montgomery, AL
8/1999 – 10/2003
Project Manager/Engineer
Transfer of new business
Reviewed all tooling designs
Incorporated work instructions and project planning
Developed training manuals to support defined programs
Trained new hires in the on-boarding process
Responsible for First Article Inspection review and sign off
Utilized ERP systems to create engineering planning
Managed 125 employees
Education
Sacred Heart University
Fairfield, CT
Graduated 1979
BA Business Management
Saddle Island Institute
Auburn, AL
Communication Certification Program 1997
Zenger Miller
Montgomery, AL
Skills Training Certification program 1998
Auburn University
Montgomery, AL
Leadership Certification program 1999
GKN Business Excellence Training
St Louis, MO
Business Certification program 2006
GKN Lean Leadership Training
Nashville, TN
Executive Certification program 2008
GKN Continuous Improvement/Lean Training
Graduated 2009
Global GKN Operation Excellence Award Winner 2004
GKN North American leadership Award 2013