Engineer Quality

Brian P. Green

**** **** ***** ***** *******, Texas 76262 Home 214-***-**** ************@*****.***

Quality Assurance Manager / Engineer

Detail-oriented and results-driven Quality Assurance Engineer with over 20 years of experience driving comprehensive quality initiatives in high-volume manufacturing environments. Instrumental in delivering consistent progress and improvements through leadership of vital initiatives, audits, and practices, with a recognized ability to form and foster mutually respectful relationships with teams and suppliers.

Quality Assurance Team Building & Leadership Process Management & Improvement Issue Resolution

Supplier Management & Audits Cross-cultural/-functional Coordination Communication Six Sigma

Summary Skills:

Software:

Microsoft Office

PowerPoint

Visio

Oracle & SAP

Strengths:

Six Sigma

Quality System: TQM

Lean Manufacturing

IPC 610, 620 & J-STD-001 (10 Years)

ISO Standards

CAPA Process

JIT Manufacturing

Blue Print Reading

TL9000Standards

TS16949 Standard

ISO Auditing

Statistical Data Analysis

Process Engineering

5S

Team Building

People Development

Professional History

CTDI, Flower Mound, Texas February 2014 – Current

Production Manager

Production Manager of three shifts responsible for improving and balancing processes to maximize productivity to help generate revenue.

Manage and oversee all production processes and implementation of new production process business

Manage departmental daily profit and loss forecasting and analysis

Manage labor planning and scheduling

Monitor operational performance levels and regularly interface with our customers.

Responsible for production performance in testing, cosmetic refurbishment, pack-out and quality areas to ensure all production requirements are met

Train, motivate, and support staff in all areas of company and departmental procedures and expectations.

Coach and council employees on performance deficiencies and document as required.

Prepare and administer daily performance feedback and reporting as required.

Provide suggestions and maintain continual process improvements

All administrative duties within the production area, including timekeeping, performance documentation, training.

oReduced labor cost by 33%

oManaged and reduced parts cost by 25%

oIncreased profit margins by 30%

oReduced downtime by 28%

oIncreased productivity by 30%

Flextronics International, Fort Worth, Texas August 2013 – February 2014

(Reason for Leaving – Plant Closure)

QUALITY ENGINEER

Establish and Lead the yield improvement team. Developed Quality metrics to identify and drive continuous improvements. Also, on the Kaizen team to drive lean initiatives throughout the plant.

Generated test plans and protocols to challenge design and compliance requirements (safety, performance, reliability)

Performed design and process QE planning and execution

Performed technical review of QE tools and fixture against requirements

Assisted in the design of in process line tests and final product tests based on specifications

Assisted in the design and generated component qualification plans, protocols, and reports

Analyzed and interpreted test data and prepared test reports.

Performed Internal ISO audits to insure all followed current documented process and insure compliance per ISO guidelines. Audits quality systems for deficiency identification and correction.

Teleplan, Irving, Texas August 2011- August 2013

(Reason for Leaving – Laid Off 75% Reduction)

SITE QUALITY ENGINEER/ QUALITY SUPERVISOR

Establish, document and maintain quality controls in all activities, procedures, inspections, audits, reports, and record documentation. Managing 25 auditors, 3 Programs & the Quality Management System

Developed a Quality Matrix system to encompass all processes, procedures and all quality reporting tools and forms.

Review product performance data to identify trends, support service line, utilizes FMEA and consequent control plans within process development to drive quality system improvements

Insure ISO 9001:2008 Compliance, perform internal process and supplier audits & utilizing the CAPA process

Lean Manufacturing to improve process flow and reduce cost, Process Engineering (Facility layout & Design) & 5S implementation

Ensure that corrective measures meet acceptable reliability standards and that documentation is compliant with requirements

Nuclear Logistics Inc, Ft. Worth, Texas March 2010- July 2011

(Reason for Leaving – Laid Off)

QUALITY ENGINEER/ AUDITOR – SUPPLIER QUALITY AND INTERNAL SYSTEMS

Establish, document and maintain quality controls in all activities, procedures, inspections, audits, reports, and record documentation. Interface with clients and suppliers as well as internal engineering, procurement, and manufacturing departments with respect to quality activities.

Review contracts and engineering designs to ensure that client technical and quality requirements are included in internal and supplier planning documents.

Provide interface between suppliers and clients to insure all applicable quality and regulatory requirements are addressed.

Review supplier capabilities and establish purchase requirements which are adequate to meet applicable federal and nuclear regulatory requirements.

Utilize 610 & 620 IPC standards. Also utilized IPC J-STD-001, Requirements for Soldered Electrical and Electronic Assemblies for cable harnesses and solder joints on circuit board in box build devices for nuclear industry. Identified difference in acceptable and defective solder joints in lead based & lead free solder joints.

BroadTech Inc Lewisville, Texas October 2008-February 2010

QUALITY ASSURANCE MANAGER

(Reason for Leaving – Laid Off)

Established a Quality Management System and Manage Quality team.

Developed a Quality Matrix system to encompass all processes, procedures and all quality reporting tools and forms.

Implemented a CAPA process to insure true closed loop root cause analysis to drive a proactive actions approach.

Developed a quality reporting and monitoring tool to improve operator efficiency.

Achieved an overall 25% productivity increase.

Amphenol Fiber Systems International, Allen, Texas January 2007-October 2008

(Reason for Leaving – Laid Off)

QUALITY ASSURANCE ENGINEER

Developed a quality reporting and monitoring tool to improve operator efficiency.

CAPA & Internal Audits coordinator

Coordinated implementation of 5S process.

Probity Electronics Plano, Texas July 2005-January 2007

(Reason for Leaving – Company Closure)

QUALITY SUPERVISOR

Partnered with production management team to solidify process controls and implement continuous process improvement efforts for product and processes.

2 Years in a cable / harness assembly & Box build environment utilizing 610 & 620 IPC standards. Also utilized IPC J-STD-001, Requirements for Soldered Electrical and Electronic Assemblies for cable harnesses and solder joints on circuit board in box build devices for medical industry. Identified difference in acceptable and defective solder joints in lead based & lead free solder joints.

Provide training and leadership to quality team personnel.

Coordinated implementation of 5’s system

Achieved 50% reduction in process failure rate.

Reduced scrap cost by 25%.

Sanden International Wylie, Texas March 2004-August 2005

(Reason for Leaving – Laid Off Automotive collapse)

QC SPECIALIST

Support of product and process improvement by utilizing Lean Six Sigma tools and through audits, root cause analysis and problem solving.

Did part validations utilizing the CMM (Coordinate Measuring Machine) machine

Developed test fixtures to be used for the CMM machine

Sanmina-SCI Corporation Carrollton, TX May 1998-March 2004 (Reason for Leaving – Plant Closure)

QUALITY ENGINEER /LEAD INSPECTOR/ CAPA COORDINATOR

Quality Engineer / Lead inspector responsible for all quality inspectors as well as continuous improvements by utilizing audits, CAPA process, final inspection and failure analysis.

Manage / Supervisor QA team and schedule

Reduced RMA aging from 6 months to a maximum of 5 days & Reduced RMA value by $500K.

Implementation of QMS in Mexico facility.

Internal audits & CAPA coordinator

Provide training and leadership to quality team personnel.

Quality Engineer for Evens & Sutherland, Alcatel & Nortel (Electro – Mechanical Box Builds & Cable Harness assembly

7 Years in a cable / harness assembly & Box build environment utilizing 610 & 620 IPC standards. Also utilized IPC J-STD-001, Requirements for Soldered Electrical and Electronic Assemblies for cable harnesses and solder joints on circuit board in box build devices for medical industry. Identified difference in acceptable and defective solder joints in lead based & lead free solder joints as well as tinning components for Fujitsu.

EDUCATION, TRAINING & TECHNICAL SKILLS

Pottsboro High School Pottsboro, TX

Professional Certifications

Certified Lean Six Sigma Green Belt November 2003

Certified Six Sigma Black Belt July 2004

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