Engineer Project
Resume:
Mehran Esmaeilzadeh
*** ******** **, *** *********, NJ 08901
Phone: 949-***-****, E-Mail: ***********@*****.***
Process Engineer (Operation, Production, Utility Station), Field Engineer
* *****' experience in project execution and operation of PET plants
2 years' experience in project execution and operation of DMT plants
4 years' experience in project execution and operation of Clinker plants
Dynamic, high-energy and results-driven senior Chemical Engineering professional offering over 15 years of experience in petrochemical companies with experience in Polyethylene Terephthalate - polyester chips & Dimethyl Terephthalate - polymer. 9 years’ of extensive experience in process engineering, operating polymer production and process control (supervising, operating, developing, solving problem and troubleshooting of polymer plant). Calculation of heat and material balances for chemical processes confirming feasibility, optimization and economic analysis and development of process flow sheets, P&IDs, equipment specifications, instrument specifications and operating instructions. Expertise in piping erection, Installation, Commissioning, Startup of equipment and piping according to DWG (P&ID, Plan and data sheet).Technically astute, inspirational leader and an outstanding team player, utilizing collaborative approaches at work. Demonstrates strong analytical, problem-solving and decision-making skills, with a passion for service excellence, quality and productive partnerships
~ Received Professional Award – Site Manager Recognition by Sepahan Cement Company, Iran in 2009
~ Successfully evaluated subcontractor QC programs, Inspection and Test Plans according to ASME B31.3
~ Conducted Cold Test of whole systems, Startup Protocol, Shutdown Protocol, Chemical Trials & Handover
~ Efficiently prepared shop DWG (spools) according to P&ID, Plan DWG and as built DWG
~ Managed process development and revamped project of Dimethyl Terephthalate
Areas of Expertise
Process Engineering
Heat and material balances for chemical processes
Site Management (EPC)
Piping Supervising (EPC)
Consultant Engineering
PFD's, P&ID's & Hysys (Basic Knowledge)
Equipment Specification & Data sheet
ASME B31.3 Process Piping
ASME B31.1 Power Piping & API 5L
TEMA & Commissioning
Production System and Scheduling
Production Quality Control System
inventory of Raw Materials
Customer Resource Management
Multitasking in Fast-paced Environments
High Organizational and Strong Analytical Abilities
Articulate Oral and Written Communication
Client Management and Cross-functional Coordination
Quick Problem Resolution and Decision Making
Team Management and Leadership
Exceptional Presentation and Public Speaking Skills
Experience in dealing with multinational companies
PROFESSIONAL EXPERIENCE
R
Company
Title
From
To
Year
1
Ron Motor. Inc
Founder(Owner)
Jul-15
Now
7 Month
2
GMH Associates of America
VP of Bidding Estimation and Control Quality
Nov-14
Jul-15
7 Month
3
Jersey Motor. Inc
Mechanical Manager
Jan-14
Nov-14
11 Month
4
New Jersey Institute of Technology
Full Time Student
Jun-12
Jan-14
1.5 Year
5
INDUSTRIAL PEARL COMPANY
Project Engineer
Aug-03
Jun-12
9 Years
6
Yazd Polyester Company
Process Engineer
Oct-00
Aug-03
3 Years
7
Fiber Intermediate Products CO
Process Engineer (Internship)
Oct-99
Oct-00
1 Year
Professional Experience
1-Ron Motor Inc, NJ, USA Founder (Managing small Business) Current
Ron Motor is a car business (Small business). I’ve established this company in whole operation (Purchasing, transportation, repair, marketing, sale, support, customer service). www.ronmotor.com
2-GMH Associates of America, NJ, USA VP of Bidding, Estimation, control quality 7 Months
G.M.H. Associates of America, Inc are specialized in Clarifier, Aerators, Thickener and Trickling Filter Drives, Mechanisms and Rotary Distributors for Industrial and Municipal Water and Wastewater Treatment Plants. (http://www.gmhassociates.com/)
Prepare cost estimates for mechanical projects, construction projects, or services and bidding on cost of project or service. Specialize according to particular service performed and type of project-Performing field inspections and reporting, Managing, and providing guidance and oversight to the team of QC inspectors-Responsible for inspections and the construction, Oversees the quality of finished installations assuring compliance to standard and approves installation.
Major Contributions
Reviewing proposals specifications and drawings, preparing lists of bid items quantities
Interfacing with the owner, internal design, and subcontractors to provide engineering and cost data regarding project feasibility
Performing or coordinating quantity takeoff, assembling direct cost estimate and analyzing alternate construction methods, resources to determine and improve cost effectiveness
Reviewing design options and recommending best solution, alternative based on cost-effectiveness, value engineering or availability of materials
Tracking awarded contracts as required through review of cost reports and discussions with project and construction management
Supporting project management by estimating extra work items and change orders
Coordinating, supervising and reviewing work of assigned department personnel
Consult with clients, vendors, personnel in other departments or construction foremen to discuss and formulate estimates and resolve issues
Analyze blueprints and other documentation to prepare time, cost, materials, and labor estimates.
Prepare estimates used by management for purposes such as planning, organizing, and scheduling work.
Prepare cost and expenditure statements and other necessary documentation at regular intervals for the duration of the project
3-Jersey Motor, NJ, usa Functional manager 11 Months
Jersey Motors is a car business and try to develop and improve their business. I’ve established complementary mechanical department. Directs and coordinates activities concerned with acquisition of automotive equipment and operation and maintenance of automotive fleet repair and storage facilities by performing the duties personally or through subordinate supervisors. www.JerseyMotorsInc.com
4-NJIT, NJ, USA (Full time student) 1.5 Year
New Jersey Institute of Technology is a public research university and I was full time student. I’ve received my master in chemical engineering. www.njit.edu
5-IPC.CO (Industrial pearl company), Iran Process, Project Engineer 9Years
IPC.CO is among the respected engineering, procurement, construction (EPC) companies in Iran. It employs over 600 personnel out of different projects in several locations and serves a broad range of clients. www.ipcd.ir
Managed 4 projects on upstream of Oil & Gas (Polyester production - Terephthalic Acid Production - Dimethyl Terephthalate Production) and was involved in pre-commissioning, commissioning all parts of plants and involved in start-up and normal operations (Controlling and Monitoring).
Worked in Polymer as a processes engineer (Operation, Production, Utility Station)
oCalculation of heat and material balances for chemical processes confirming feasibility, optimization and economic analysis
oDevelopment of process flow sheets, P&IDs, equipment specifications, instrument specifications and operating instructions
Worked in cement factory and Functional Manager (Field Engineer) Erection & Installation:
oCompletely checked all fit up for fabrication & installation according to the piping standard and mechanical standard; checked all pipe supports according to DWG (fabrication & installation); checked test package and reinstatement pipe line; performed Hydraulic & Pneumatic Tests
oChecked P&ID with Plan DWG & Detailed DWG, Isometric DWG as built DWG and progress according to time schedule
Consultant Engineer, Process coordinator - (Jun 2010 – Jun 2012)
Involved in Polyester production (product line 60,000 tons per day) - Over 12,000 tons of equipment installation, 360,000ID (CS–SS-Jacket - Alloy steel) Pipe Erection, 10,000 tones fabrication and erection of steel structure for IPC.CO/Client: (PET Production Project).
Major Contributions
In charge and consultant for PET plant project activities (from conception until completion and operation), Calculation of heat and mass balances for chemical process confirming feasibility and optimization.
Approving of licensor's process design (Noyvallesina spa), process documents, drawings, process design basis, heat and material balance, process flow sheets (PFD), process P&IDs, process data sheets, developed of PFD, P&IDs, equipment specifications, instrument specifications and operating instructions.
Developed materials and compositions which had been used in process.
Developed manufacturing methods and established specifications for products.
Consult for preparation of testing procedures and performance test procedures, and assessment of plant performances, improve quality testing methods and implement procedures, developed SOP test methods and specifications, skillfully evaluated subcontractor QC programs according to ASME B31.3.
Presenting and defending designs both within the organization and before clients pre-commissioning inspection, commissioning, and start up, analysis of the field data to develop process improvements.
Successfully reviewed subcontractor Construction Execution Plans, schedules and manpower loading.
Thoroughly analyzed subcontractor designs for piping work scopes and installation procedures
Keeps up-to-date records of progress and developments related to the area of work, Contributed to the weekly and monthly reports
Effectively audited contractor punch-list procedures and participated in punch listing.
Member of the pre-commissioning, Commissioning, Startup and System Turnover team, liaised with Technology Licensor for all technical information, and participating in study for Layer of Protection Analysis LOAP, Hazard and Operability study HAZOP.
Interfaced with Operations, Vendors, and Contractors throughout design, construction, and startup
Supporting Plant Operations on equipment and helping ensure smooth plant operations
Operational checkout list, Flushing of Lines and Vessels, Hydrostatic and Pneumatic testing
Cold Test of whole systems, Startup Protocol, Shutdown Protocol, Chemical Trials, Handover.
Site Manager - (Jun 2006 – Jun 2010)
Responsible for fabrication, installation, erection, commissioning and start-up of Clinker and Cement manufactory 3300 t/d (20,000 tons equipment and 16,000 tons of steel structure) as a Contractor for IPC.CO / Client: Sepahan Cement (http://www.sepahancement.com/). Supervised 240 personnel
Major Contributions
Involved in overall management of projects from conception to completion, Fabrication, Erection & Installation of equipment and steel structure according to ASME, coordinating with all parties like designer, consultants & sub-contractors; supervision & coordination of multiple contractors and maintaining close liaison with client reps.
Effectively ensured all operations were undertaken in a safe manner in accordance with HSE (Active member of HAZOP & HSE team), monitored the progress of construction activities on a regular basis, held regular status meetings with all the sub-teams and maintained strict adherence to the budgetary guidelines, quality & safety.
Active participation in assisting managers, evaluating and implementing strategic sourcing of product from third parties
Completion of multi-discipline division of work related to commissioning on projects and supporting Plant Operations on equipment to ensure smooth plant operations.
Collaborates with other R&D chemists, engineers, and technicians to test, evaluate, and recommend materials and processes
Productively interfaced with Operators, Vendors and Contractors throughout design, construction and start-up; managed operational checkout list, flushing of Lines and Vessels, Hydrostatic and Pneumatic testing.
Conducted Cold Test of whole systems, Startup, Shutdown Protocol, Chemical Trials and Handover.
Piping Supervisor, Process coordinator - (Jun 2004 – Jun 2006).
Managed PTA, PET production plants which were under license of Tecnimont (Italy), MHI (Japan), Buhler (Swiss) and Noyvallesina(Italy)(860,000 ID piping)as a Contractor IIND.CO/Supervisor(MC)NBB Group for the Client STPC.CO (www.stpc.ir) Supervised piping and process group (16 engineers)
Major Contributions
Managed piping supervising of erection, installation, commissioning and startup of PTA & PET plant, coordination & implementation of Piping material & engineering activities and existing sub-contract relationships under long term agreements.
Involved in studying the isometric drawing & identifying the pipe lines and carried out the inspection work (Controlling of P&ID, plan DWG, shop DWG (spools), erection, and Visual inspection of welds).
Effectively dealt with line checking to verify the use of correct material fittings, valves and supports, prior to hydro test; preparing punch list for incomplete works, checking & closing after completion of work (supervising installations, flushing, hydrostatic & pneumatic tests and reinstatement).
Successfully verified that pipe supports, hangers and guides have been installed in accordance with the piping drawings and also the pipe support details.
Skilfully monitored the QA/QC Documentation of the subcontractors and ensured that all the activities were incorporated to their system on daily basis and could be traced according to the requirements.
Involved in HSE, equipment specifications, Plot plan, layout, piping layout, mechanical completion, pre-commissioning, commissioning, start up, normal operation.
Interact with Project instrument engineers on design and implementation of the Control.
Inspection of piping, column, vessel internals.
Preparing guidance to DCS and Field operators, Preparing SOP (Operating manual).
During normal operation responsible for PET plant operations including improvements in process, quality, and efficiency of production, assisted in the trouble-shooting of production.
Worked with the production team to improve efficiency and material utilization.
Process Engineer – (Aug 2003 – Jun 2004)
Involved in project Isfahan DMT plant, which is one of the largest DMT plants in the Middle East and revamped project which increased the nominal capacity of the plant from 60000 tpy to 90000 tpy (DMT revamping project) as a contractor for IPC.CO (IBC.CO) (http://www.ibc.ir) for the Client DMT.CO (http://www.fipcoiran.com). Supervised 70 personnel
Major Contributions
Managed process development and revamped project of Dimethyl Terephthalate and equipment procurement, installation, implementation and validation for the operation.
Involved in demolition of necessary old pipes and equipments along with erection, installation, commissioning of new pipes and equipments, startup and normal operations.
Efficiently prepared shop DWG (spools) according to P&ID, Plan DWG and as built DWG.
Successfully conducted the Erection and Welding according to ASME, Installation, Supporting and was responsible for risk assessment, including hazard and operability (HAZOP) studies for HSE.
Skilfully worked closely with chemical engineers to monitor and improve the efficiency, output and safety.
Interprets data, insures reproducibility, and plans experiments.
Collaborates with other R&D chemists, engineers, and technicians to test, evaluate, and recommend materials and processes.
Analyzes production and research problems, and performs experiments and implements corrective action resulting from such experiments insuring that such corrective actions are documented as new specifications.
Performs tests and analyses with good statistical reproducibility and attempts to improve the methods of such tests.
6-YPC.CO Process Engineer – YPC.CO (Oct 2000 – Aug 2003)
Involved in project Yazd Polyester Co Manufacturer (http://www.ypc.ir) which is produced PET, polyester chips fiber grade (polyethylene terephthalate) with Nominal capacity of plant is 200 M/t per day /Client YPC.CO (PET production project) / I was in Client team (Process engineer) Supervised 80 people.
Major Contributions
In charge and responsible for PET plant project activities (from conception until completion and operation), Calculation of heat and mass balances for chemical process confirming feasibility and optimization.
Study of licensor's process design (Noyvallesina spa), process documents, drawings, process design basis, heat and material balance, process flow sheets (PFD), process P&IDs, process data sheets, developed of PFD, P&IDs, equipment specifications, instrument specifications and operating instructions.
Developed materials and compositions which had been used in process.
Developed manufacturing methods and established specifications for products.
Execution of all relative testing procedures and performance test procedures, and assessment of plant performances, improves quality testing methods and implement procedures, developed SOP test methods and specifications, skillfully evaluated subcontractor QC programs, Inspection and Test Plans according to ASME B31.3.
In charge of pre-commissioning inspection, commissioning, and start up, analysis of the field data to develop process improvements, effectively ensured all operations were undertaken in a safe manner in accordance with HSE (Active member of HAZOP & HSE team),
Head Shift Engineer of Polyester production, development, installation, and validation for the operation.
Worked closely with process chemists and control engineers to ensure the process plant was set up to provide maximum output levels and efficient running of the production.
Day to Day interfacing with operations, laboratory, commercial team, and maintenance to help maintain, support, troubleshoot, and maximize unit performance.
Developing and maintaining technical documents, including work instructions, technical manuals and Formulating and coordinates training and professional development programs for technical personnel
7-DMT.CO Process Engineer (Internship) (1999 – 2000) DMT.CO, IRAN
Certifications
Certificate (of appreciation) for Erection & Installation of Vertical Roller Mills, LOESCSHE, Germany, 2007
Certificate (of appreciation) for Piping Supervision & Technical Office Expertise, Noy Green, Italy, 2006
Certificate (of appreciation) for Piping Supervision & Technical Office Expertise, SK Chemical, Korea, 2004
Certificate (of Training) of Fundamentals and Process Management, Noyvallesina Engineering, Italy, 2002
Certificate (of Training) of Technical Skills in Fire Extinguishing & Safety, Labor & Industries, Iran, 2002
Certificate (of Training) for Protection against Nuclear Radiation, Atomic Energy Organization, Iran, 2001
EDUCATION
Masters of Science in Chemical Engineering 2014 New Jersey Institute of Technology
Bachelors of Chemical Engineering (Petrochemical Industries) 1998 University of IAU
AWARD
Professional Award – Site Manager Recognition, Sepahan Cement Company, Iran, 2009
RESEARCH CONDUCTED
New Jersey Institute of Technology (NJIT, New Jersey, USA, 2013
Setting up, organizing and configuring NI DAQ max by 32 channels with spectrophotometer for understanding the mechanisms of combustion of alumina powder (1 to 40 micron) by Lab view, mat lab ensure the process plant was set up to provide maximum output levels and efficient running of the production.
University of IAU, Esfahan, Iran, 1998
Recovery of cobalt acetate and magnesium acetate at production of Dimethyl Terephthalate; Performed recovery test and various experimental techniques for understanding the mechanisms of catalyst consuming in Dimethyl Terephthalate production
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