INSTRUMENTATION ENGINEER
Experience:
Total of eight and half years of experience as Instrumentation Engineer for total I&C engineering (EPC) activities of the Project. This includes Design Support, Procurement, Erection and Commissioning.
Skills:
Good interpersonal & presentation skills, Self starter and Strong team player. Ability to communicate at all levels of the business and with a variety of cultures. Effective HSE implement & high level maintain.
Employment Details
Current Employer : POSCO ENGINEERING & CONSTRUCTIONS Co LTD Abu Dhabi
Project : G-5809 SWSR Project Liwa Abu Dhabi
Client : TRANSCO/EAD
Consultant : GIZ/Dornier Consulting
Position : Engineer- Instrumentation & Control
Reporting Authority : E& I Engineering Manager
Work period : 15 May 2012 to till date
Notice Period : One Month
References : Mr. Nam Soo Hur I&C Design Manager SWSR Project Liwa
Job Responsibilities
Design Phase
Over all Supervision of Basic & Detailed Engineering Subcontractors and ensure compliance with the project specification and requirements
Review of Basic and Detailed Engineering Deliverables such as
Review of Operation & Control Philosophies
P&ID review, Commenting and updating
Set points and Alarm Lists.
Cause & Effect charts.
Control & Regulation Loops
Review & Preparation of Instrument data sheets
Review & Preparation of instrument index
Review & Preparation of I/O list
Review & Preparation of cable schedule
Review of instrument typical and hook up drawings
Review of field instrument Location layouts
Review I&C Cable Routing layouts
Review Control Room layouts
Review of Internal Wiring Diagram and Instrument Loop Diagram
Review of overall plot plans, and cable trench lay out from other discipline.
Review of SCADA Functional Description Documents
Review of SCADA Control System Architecture Drawings
Review of SCADA Panel GA Drawings
Review of SCADA Panel Wiring Drawings
Review of Overall FOC Schematic Drawings
Review of FOC Splicing & Termination Details Drawing
Conducting FAT & IFAT for ABB SCADA 800xA IndustrialIT Control System
Procurement & Erection Phase
Procurement activities for all components related to I&C jobs (Field Instruments, Cables, Junction Boxes and Instrument Installation Accessories
Overall supervision and monitor the subcontractor construction/Installation works and ensures compliance with the project drawing/specification and requirements.
Subcontractors Progress monitoring (daily, weekly and monthly)
instrumentation works according to Client and advance scheduling of instrumentation jobs before initiating work activities
Project management activities, monitoring, inspection and approval of construction work during erection stage
Pre Commissioning & Commissioning Phase
Overall supervision and monitor the Pre commissioning Commissioning subcontractor works and ensures compliance with the project drawing/specification and requirements.
Conducting Inspection with Client and Consultant
Hot Commissioning and Start Up
Others
Meeting / Coordination Consultant / Owner in order to discuss Technical issues, changes in specification, Project Progress etc.
Meeting / Coordination with supplier / manufacturer for the equipment supply
Support commercial team for the I&C Variation and prepare request for quotation for I&C systems
Prepares submittals of documents/drawings to consultant/client for their review and approval as per project specifications and standards
Finalize document for As-built drawing and follow up pending deliverables
Co-ordination with client, subcontractors and/or suppliers.
Co-ordinate with other discipline engineers to ensure completeness of the engineering works.
Providing E&I support to site engineers on technical query' issues
Previous Employer 1 : DOOSAN HEAVY INDUSTRIES & CONSTRUCTIONS Co LTD DUBAI
Project : DEWA Jabel Ali M Power and Desalination Package ‘P’ 2000 MW Dubai
Client : Dubai Electricity & Water Authority (DEWA)
Consultant : Fitchner Consulting Engineers
Position : I&C Commissioning Engineer
Reporting Authority : I&C Commissioning Manager
Work period : 7 April 2011 to 20 March 2012
Job Responsibilities
Conducting Inspection with Client and Consultant
Progress monitoring (daily, weekly and monthly)
Certify/witness of testing and commissioning activities of BOP systems
Handling commissioning activities like Continuity test, Loop checking & trouble shooting of pressure, level flow, temperature, vibration transmitters & switch (high-low), valves, control valves & ON/OFF valves, MOVs & insulation test of instrument cables
Reviewing and finalized all daily reports, work schedules, requirements need such as manpower and equipment on the job site and pre-commissioning activities.
Coordinate with vendor/contractors for installation & interfacing of PLC’S, DCS, ESD and miscellaneous equipment.
Work on experience in motor control loops, & vibration transmitter switches & elements commissioning of Electrical Status Signals
Using DCS Siemens SPPA T3000, Vibration monitoring system, Vibro - Meter VM 600
Test Equipments (Hand on Experience)
Field communicator Emerson(Hart 375 &475)
Dead Weight Tester, Pressure calibrator DPI 603(Druck)
Temperature Calibrator (Fluke), Altek 211 RTD calibrator
Voltage/milliamps Source (Druck)
Pneumatic pressure calibrator (Druck)
Hand Pumps pneumatic and hydraulic
Fluke 744 documenting process calibrator
Ametec temperature calibrator
Previous Employer 2 : GAMA QATAR
Project : Qatar Gas 3&4 (QG 3&4) LNG Onshore Project
Client : Qatar Gas Operating Company
EPC Contractor : Chiyoda Technip Joint Venture (CTJV)
Position : Instrument Engineer.
Reporting Authority : I&C Section Engineer
Work period : July 2009 to April 2010
Job Responsibilities
Reviewing and finalized all daily reports, work schedules, requirements need such as manpower and equipment on the job site activities.
Weekly & Monthly Progress Meeting with Client & Contractor
Plant Construction activities in charge - Slug Catcher and Inlet Facilities.
Evaluation of plant technical problems related to instrumentation and control during Construction.
Responsible for conducting the meeting with main contractor to resolve the project issue and Calibration in charge
Installation of transmitters according to instrument layout hookup drawings and P&ID
Installation of DCS Main Control Panels and Local Control panels
Installation I&C Cables
Impulse tubing of differential pressure level transmitters, pressure transmitters, flow transmitters control valves etc.
Responsible for installing Control panels (DCS & SCADA) & installation of field instrument junction boxes and LCP.
Instrument Field calibration, Bench calibration, Loop checking, Trouble shooting, Cable termination, Conducting, Valve stroking, Cable tagging, leak testing, Installation of field instruments, Cable pulling and cable route trench plan, stub ups installation according to corresponding drawing.
Previous Employer3 : MEGI CONTROL SYSTEMS PVT LTD THANE MUMBAI
Project : L P G bottling plant Khapri India (HPCL), L P G bottling plant Gandhar India (IOCL),
Client : Hindustan Petroleum Corporation Ltd (HPCL), Indian Oil Corporation Ltd
Position : Project Engineer.
Reporting Authority : Project Manager
Work period : May 2008 to February 2009
Job Responsibilities
Loop checking of instruments open and close loop, pumps, vibration elements, MOV’s, etc
Evaluation of plant technical problems related to instrumentation and control.
Installation of transmitters according to instrument lay out hookup drawings and P&ID
Tubing of differential pressure level transmitters, pressure transmitters, flow transmitters control valves etc.
Pre-commissioning and Commissioning
Previous Employer3 : AV INSTRUMENTATIONPVT LTD BHANDUP MUMBAI
Project : PETRONET LNG expansion project in Dahej Gujrat.
Erection and commissioning with, Sanofi Aventis Pharmaceutical Goa
Position : Project Engineer.
Reporting Authority : Project Manager
Work period : January 2007 to April 2008
Job Responsibilities
Responsible for construction activities related to I&C Engineering.
Responsible for handling commissioning activities like Calibration, Loop checking & trouble shooting of pressure, level flow, temperature transmitters & switch (high-low), valves, control valves & ON/OFF valves & meggering of Instrument cables
MCC panel control wiring, PLC panel control wiring testing and commissioning.
Work on experience in motor control loops, & vibration transmitter switches & elements
Educational Chronicle
1.Attained Bachelor of technology (B Tech) in Instrumentation and Control Engineering, (2002-2006) From SNMIMT Maliankara, Eranamkulam. Under Mahatma Gandhi University Kerala. India.
Engineering Documentation
Inspection and Test Plan (ITP), Method statements (MS) for FAT, SAT, Testing and final hand over documentation.
Client co ordination and progress analysis & review meetings MOM (minutes of meeting)
Weekly, Biweekly and monthly
HSE Compliance for Site activities
Certified First Aider & Fire Marshal
Active member in contribution to review and develop good management principles, procedure and work culture and strict maintain.
HAZOP study for water plants – hypothetical division of a plant into zones where risk may arise. An area classification established in this way permits the proper selection of apparatus, tools, procedure and instruments for use in such hazardous areas.
Personal Details
Name : Sumesh P Sankaran
Gender : Male
Date of Birth : 31 05 1984
Passport No : H 0288866 Indian
Marital Status : Married
Languages Known : English, Hindi, Malayalam and Tamil