Design Engineer Engineering

Name: Dipak B Badgujar

Email : *********@*******.***

Cell : 734-***-****

Qualification : B.E. Mechanical Engineering

Total Experience : 4 Years & 11 Month

Experience in JCSE : 10 Months

Date of Birth : 20th June 1988

Work experience:

Organization : Johnson Controls Systems Engineering, LLC. Plymouth, Michigan. Designation : Senior Design Engineer

Duration : 10 Months (From Feb 2015 to till date)

Clients : FCA.

Responsibilities:

Working as a Design Engineer for FCA Program, as 2018 JL (Jeep Wrangler) for Rear complete seating at Plymouth. Responsible for:

Designing and development of Rear seat components up through the launch phase.

Manufacturing and assembly feasibility studies.

Generating part and assembly Drawings with GD&T

SMTE (Subject Mater Technical Experts) & ESO (Engineering sign off) for various PLUS gates.

Designing and validating proprietary seat structures to meet critical safety regulations.

Validating seating components by carrying out various critical tests and analyzing results.

Resolve design concerns by doing root cause analysis using A3 problem solving process.

Completing the change control process for design changes of proprietary automotive parts and components.

Using JCI's PDFSS (Product Design for Six Sigma Process) to validate safety, function, and durability, as well as timing the sequence of release of various mechanisms to meet effort requirements per human ergonomics and customer standards

Creating and maintaining DFMEA (Design Failure Mode and Effects Analysis) for complete seat, structures in order to predict various failure modes and designing various counter measures to address such issues to provide safer products to the end user.

Prepare virtual assemblies by using Virtual Product Management (VPM) system to maintain CAD visually and conduct kinematics and clearance studies.

Tolerance stack up analysis for critical functions.

Participating in PSMC (Product Safety Manufacturing Concerns) reviews through launch phase.

Conducting weekly meetings with suppliers for design & develop the components.

Conducting weekly meetings with customer (FCA) to understand the requirements and develop the components accordingly.

Prepare & release 3D & 2D data in FCA Team center.

Coordinate with internal supplier / support groups to design and develop the seating components.

Organization : Johnson Controls Automotive India Ltd. (JCAL), Pune, India. Designation : Design Engineer

Duration : 4 Year 1 Month (From Jan 2011 to Feb 2015) Clients : FCA/ Chrysler LLC and Honda.

Responsibilities:

Worked as a Design Engineer for Chrysler JK, DS, JC49, PM, MK, Honda MDX, Honda Pilot Front & Rear complete seating at offshore.

Responsible for:

Designing and Packaging of front & rear seat components

Coordination & follow up with all CoC’s for program deliverables

SMTE (Subject Mater Technical Experts) & ESO (Engineering sign off) for various PLUS gates

Weld gun access study with seat environment, seat packaging with vehicle environment.

Manufacturing and assembly feasibility studies.

Generating part and assembly Drawings with GD&T

Data management through JCI VPM

Kinematics creation and analysis for the front & rear seat.

Complete seat DFMEA

Involvement in TDM creation & update

Complete seat packaging studies as per legal & OEM requirements

Six sigma / SMTE layout creation and exploded view drawing creation

Change management using EPIC (Enterprise Program Information Collaboration) Part/drawing Number, EBOM, and ECR creation etc.

Tolerance stack up analysis for critical functions

Visual BOM & wire harness routing creation,

Designing seat mounting, build and testing fixtures for front & rear seats. Educational Background:

COURSE YEAR UNIVERSITY / BOARD CLASS MARKS %

Bachelor of Mechanical

Engineering

2010 North Maharashtra

University

DISTINCTION 64.50%

H.S.C. 2006 Nasik Board FIRST 69.33%

S.S.C 2004 Nasik Board DISTINCTION 76.80%

Software Skills:

Successfully completed 6 months Certificate course in 3D CAD from CADCAMGURU Solutions Pvt. Ltd. (Affiliated to Pune University)

Proficient hands on Following Tools:

CAD Tools:

CATIA V5

NX-9

Team Center

Personal Details:

Name: Dipak Bhagawan Badgujar

Email ID: *********@*******.***

Contact Number: +1-734-***-****

Date of Birth: 20th June 1988

Marital Status: Married

Address: 37640, Scotsdale Circle

APT-303, Westland,

MI-48185 (USA)

Linguistic Abilities: English

Declaration:

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars. Place: Westland, MI

Date: Dipak B. Badgujar

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